Why Do We Heat IBC Containers? | IBC Heating
Published 06 Mar 2023
IBC Heating
Heating Up IBC Containers
Companies that use Intermediate Bulk Containers (IBCs) often need to raise the temperature in order to reduce viscosity and prevent the content from freezing temperatures. Sustaining an elevated temperature ensures that the contents remain ready for production and easy to dispense. IBC containers are commonly used for storing and transporting liquids, including various chemicals and hazardous materials.
Thorne & Derrick International are the UK’s Specialist Distributor of IBC Heaters & Drum Heating Equipment to diverse industries including process, food and beverage, confectionery, manufacturing, chemicals, pharmaceutical and utilities – we service the international marketplace via our dedicated Exports Department.
Users of Intermediate Bulk Containers (IBCs) often need to raise the temperature to reduce viscosity or protect the contents from the cold. Maintaining an elevated temperature ensures materials remain ready for production and easy to dispense. If the temperatures of the contents fall below desired levels, the contents could be ruined or unable to dispense at all. This can result in increased production cost or damage to equipment. Replacing ruined materials and damaged equipment could be very expensive and cause serious downtime.
In order to prevent these issues, users of IBCs utilise various methods to raise and maintain the temperature of the contents.
Why Heat IBC Containers?
1. Prevent Freezing: Many liquids stored in IBC containers are susceptible to freezing at low temperatures. Freezing can lead to the expansion of the liquid, which may cause the container to burst or become damaged. Heating IBC containers prevents freezing and ensures the integrity of the container.
2. Maintaining Viscosity: Some liquids, especially viscous or thick substances such as oils or chemicals, may become too thick to flow properly at lower temperatures. Heating helps to maintain the desired viscosity and consistency, ensuring easy pumping and handling of the contents.
3. Process Requirements: Some industrial processes or applications require specific temperature ranges for optimum performance. Heating IBC containers allows for precise control over the temperature of the stored liquid, ensuring it meets the process requirements.
4. Environmental Factors: In colder climates, IBC containers may be exposed to low temperatures during transportation or storage. Heating the containers prevents damage due to freezing and maintains product quality.
It is important to note that heating IBC containers should always be done with caution. Proper temperature control and safety mechanisms should be in place to avoid overheating, leaks, or any potential hazards.
How Do IBC Heaters Work?
IBC heaters are typically electrically powered and feature heating elements that wrap around the sides or base of the IBC to provide even and consistent heat distribution. They are often insulated or have insulating jackets to prevent heat loss and improve energy efficiency.
IBC heaters are available in different sizes and temperature ranges to accommodate various IBC sizes and heating requirements. They can be controlled manually or through a thermostat or temperature controller, allowing users to easily adjust and maintain the desired temperature.
The efficiency and performance of IBC heaters can vary depending on the specific design and features. Some heaters may have built-in insulation layers to minimise heat loss, while others may include safety features such as overheat protection or automatic shutdown. It is important to follow the manufacturer’s instructions and guidelines for proper usage and maintenance of the IBC heater to ensure safe and efficient operation.
BESPOKE IBC HEATING
Prevent cold-weather damage to your critical process assets!
Our heating jacket technology can be adapted to suit non-standard containers and bespoke applications – suitable for both harsh industrial and hazardous areas.
With over 35 Years’ experience, T&D can offer tailored specification advice and produce in-house customised heating solutions with fast delivery to UK and international locations. Our technical experts will conduct heat loss calculations to ensure reliable process heating, temperature maintenance or frost protection of your container depending on the application.
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Electrical Heating Jackets Customised for Hazardous Area Vessel Heating
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Thorne & Derrick hold the largest UK stocks of frost protection & winterisation equipment to help keep your plant and personnel operational during the winter months.
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