Heating Mats & Jackets For Industrial & Hazardous Areas Up To 450°C | Flexible & Custom Heat Tracing
Heating Mat & Heating Jacket | Eltherm
Part of Eltherm‘s extensive range of heat trace systems range manufactured in Germany, Thorne & Derrick stock and supply the Eltherm Heating Mats & Jackets For Industrial & Hazardous Areas up to 450°C which are fully flexible and custom-made, tailored to meet industry requirements. The flexible Heating Mats & Jackets are designed to provide optimum heat transfer with efficient heat distribution.
Offering varied heating solutions, the Heating Mat is ideal for simple level surfaces, which can also be manufactured separately from the insulation upon request. The Heating Jackets are typically used when uniform heating of surfaces with more than two levels is required. The expertly manufactured custom-made Heating Jacket is designed to be flexible and match almost any shape, as well as being easy to apply and remove with integrated heat insulation.
Heating Mats & Jackets Advantages
- Removable and replaceable
- Easy to mount, minimum installation time
- Low maintenance overhead
- For applications with high technical requirements
- Long service life
- Adapted according to the container, pipe, valve or pump (custom-made)
- Operating temperatures from 0°C – 900°C
- Effective heating
- Optimum heat distribution
- Available complete with insulation
- Integrated temperature sensor
Thorne & Derrick have been proudly serving in the industry for over 40 years, offering a team of specialists at the click of button, we provide heat tracing expertise, engineering value, accurate in-house heat loss calculation, design and specification for the complete range of Eltherm heating products. Ultimately, our goal is to provide you with the most cost-efficient and optimised solutions available.
Custom & Flexible Heating Mats & Jackets Technical Specifications
The following table provides a further insight on the technical specifications of Eltherm‘s range of Heated Mats & Heated Jackets:
Heating Mats & Jackets Technical Specifications | |
Nominal Temperature | 80°C – 900°C
(Depending on materials used) |
Nominal Voltage | Fluoropolymer 500V
E-Glas 300 – 400V (Depending on temperature and strain) |
Maximum Area Output | Up to 12.500 W/m²
(Depending on heating element used) |
Layout Of Heating Mats & Jackets For Industrial & Hazardous Area Applications
The Heating Mats & Jackets are designed with textile materials which cling closely to the object being heated. Ensuring a long service life, only high-grade materials are used. The selection of the material to be used depends on the conditions of the usage.
Aluminium-coated glass fabric is used for surface temperatures up to 160°C, whilst plastic fabrics are used for temperatures up to 80°C. Textile glass is used up to 450°C, while quartz is used for surface temperatures up to 900°C. Eyelets, hooks and Velcro fasteners are used for fastening.
Depending on the specification, our Eltherm heating mats and heating jackets can also be manufactured for use in hazardous areas.
Additionally, the Heating Jackets with a metal outer jacket can be used depending on the application, for example if high durability is required due to excessive load conditions.
Heating Mats & Jackets For Industrial & Hazardous Area Applications
Eltherm‘s Heating Mats & Jackets, designed for industrial and hazardous areas (ATEX), are applicable to wide range of surfaces, providing maximum flexibility and compatibility in almost any scenario:
- Pumps
- Valves
- Shut-off Valves
- Bunker Tips
- Pipeline Strings
- Fans
- Baking Out Block Houses
- Rotor Blade Tips
- Containers
- Drums and Barrels
- IBC Containers
- Hobbocks
- Vacuum Chambers
- Hose Connectors
- Micro Dosing Pumps
- Flange Caps
- Extruders
- Complete Experimental Facilities
- Steel Pipe Frames in Particle Accelerators
- And Much More.
Heating Mat & Heating Jacket Application Examples – When Are They Used?
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Ex Heating Jacket for under/overpressure valve DN150 with removable insulative covers for biogas plant
Mat/Jacket type: ELPW-ISOL Cable used: ELK-AG-N Temperature Range: Frost protection Special Feature: Design for use in areas subject to explosion hazard |
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Heating Jacket with fibreglass-insulated resistance heating cable for vacuum chamber
Mat/Jacket type: ELPH-ISOL Cable used: ELK-H Temperature Range: 230°C – 250°C Special Feature: Vacuum chamber with flange heating jackets (alum). |
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Heating Mats for rotor blade manufacturing, design with switch cabinet
Mat/Jacket type: ELPW-ISOL Cable used: ELK-AG-L Temperature Range: Up to 90°C Special Feature: Multiple heating zones, couplable, control with defined ramp functions |
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Heating Jacket set for cyclone dust remover
Mat/Jacket type: ELPH Cable used: ELK-H Temperature Range: Up to 450°C |
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Heating Jacket for chemical/gas storage containers
Mat/Jacket type: ELPW-ISOL Cable used: ELSR-H Temperature Range: Frost protection |
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Quartz heating mat for experimental reactors
Mat/Jacket type: ELPQ-ISOL Cable used: ELK-Q Temperature Range: Up to 500°C Special Feature: Quartz outer jacket for high-temperature range |
Eltherm | Trace Heating Solutions
UK’s Market-Leading Cost Efficient Trace Heating Design
Expertly manufactured in Germany, Eltherm are dedicated to providing high-quality electrical heating solutions, competing alongside well-known UK trace heating manufacturers.
Thorne & Derrick are Eltherm‘s UK Sales Channel Partner, stocking and supply their extensive range of, silicone heating mats, trace heating cables, drum heaters, heating jackets, heating mats, heated hoses for hazardous areas (ATEX & IECEx certified). Our team of experts are available to provide Custom Eltherm Trace Heating Systems, including complete specification and design, tailored to meet an extensive range of industry and commercial needs.