How LED Lighting Can Save Up To 80% Compared to Incandescent Fittings for Hazardous Area Lighting

Published 11 Jul 2019

Appleton A-51 Lighting Fixture

Appleton A-51 Lighting Fixture

  • Appleton A-51 LED Explosion-Proof Lighting Fixture

    The Appleton A-51 LED lighting fixture brings energy-efficient LED technology to industrial facilities and hazardous areas. Designed as an LED alternative to the traditional incandescent A-51, it can reduce energy costs by up to 80% compared with the incandescent model, according to the original product information.

    The fixture suits new installations and retrofit projects where reliable illumination is essential. Its compatibility with existing Appleton A-51 mounting hoods also simplifies replacement in established lighting installations.

    Explore our range of hazardous area lighting for industrial applications, including facilities where explosive atmospheres may be present.


    Designed for Easy LED Lighting Retrofits

    First introduced in 1951, the incandescent Appleton A-51 became an established lighting solution for industrial and hazardous-area environments. The LED version builds on this design, making it easier for operators to upgrade existing installations.

    The Appleton A-51 LED fits the same mounting hoods as traditional incandescent A-51 luminaires. This allows users to replace the existing fixture unit without rewiring the mounting arrangement, helping simplify installation and reduce retrofit work.

    The fixture also features standardised threads that fit compatible A-51 mounting hoods. For maintenance, operators can unscrew the fixture unit from the mounting hood for servicing or replacement with a standby unit.

    Key Benefits of the Appleton A-51 LED

    • Reduced energy consumption: LED technology can reduce energy costs by up to 80% compared with the incandescent model.
    • Simplified retrofits: Compatible mounting hoods help make upgrades easier in existing installations.
    • Long LED service life: The stated LED lifespan exceeds 50,000 hours.
    • Lower maintenance requirements: The replaceable fixture unit supports convenient servicing and exchange.
    • Multiple mounting options: Choose from pendant, ceiling and bracket mounting arrangements.
    • Corrosion resistance: Copper-free die-cast aluminium construction and an epoxy powder-coat finish help protect the fixture in demanding environments.
    • High-quality illumination: The LED design provides a light pattern and spread similar to the original incandescent A-51.

    Applications for Hazardous-Area Lighting

    The Appleton A-51 LED is designed for industrial environments where hazardous materials, moisture or corrosive conditions may affect lighting equipment.

    Typical applications include:

    • Chemical and petrochemical plants
    • Oil and gas facilities
    • Wastewater treatment plants
    • Heavy industrial and process facilities
    • Hazardous areas where ignitable vapours or combustible dust may be present
    • Wet industrial locations

    Always check the specific fixture model, certification and hazardous-area classification against the requirements of your installation before selecting lighting equipment.


    Appleton A-51 LED Features and Specifications

    • Light output: Available in outputs from 1,600 to 3,200 lumens, according to the original product information.
    • Incandescent replacement: Designed to replace incandescent fixtures rated up to 300W.
    • LED lifespan: More than 50,000 hours.
    • Ambient temperature: -25°C to +55°C (-13°F to +131°F).
    • Surge protection: 6 kV.
    • Mounting options: Pendant, ceiling, 25° stanchion, long bracket and 15° short bracket.
    • Reflector options: Porcelain reflectors for standard applications, with fibreglass-reinforced polyester options for particularly corrosive environments.
    • Housing and finish: Copper-free die-cast aluminium with an epoxy powder-coat finish.
    • Factory-sealed construction: No external sealing fittings required, according to the supplied product information.
    • Globe: Heat- and impact-resistant glass with an internal prismatic design to help control light distribution.

    Hazardous-Area Certifications

    The original product information lists NEC/CEC classifications for different hazardous-area groups. Available configurations include the following classifications:

    • Group A and B models: Class I, Division 1, Groups A, B, C and D; Class II, Groups F and G; Class III.
    • Group C and D models: Class I, Division 1, Groups C and D; Class II, Division 1, Groups E, F and G; Class III.

    Confirm the applicable certification and classification for the exact model before specifying the fixture.


    Explore More Appleton Hazardous-Area Lighting

    Compare other Appleton lighting solutions for industrial and hazardous-area applications:

    Contact Thorne & Derrick for assistance selecting hazardous-area lighting for your application.

Further Reading