Amphenol Star-Line Connectors | Straight Plugs With Compression Nut
Amphenol Star-Line Straight Plug with Standard Compression Nut
Amphenol Star-Line Plugs
Straight Plug With Standard Compression Nut | ZPLD & ZPED Type
Amphenol Star-Line connectors are heavy duty, environmentally sealed plugs and sockets which are already successfully used in all types of Industrial and Aerospace applications.
These compact environmental connectors have provided outstanding performance in petrochemical, geophysical, complex ground support cable networks, process control systems and instrumentation systems within harsh environments.
The materials used and the design features incorporated in Amphenol Star-Line connectors were selected to satisfy the stringent requirements of the Aerospace industry for heavy-duty connectors. These connectors combine electrical and mechanical capabilities that equal or exceed the performance parameters established by the Military Specification MIL-5015.
Amphenol Star-Line Connectors
Features
Hard Anodic Coating – All machined aluminium parts finished with a hard, scratch-resistant coating per MIL-A-8625, Type III. Dielectric strength 1800 volts. Heat resistance of 750° F
Reversible Inserts – A full range of contact inserts for power, signal and mixed applications are available. All are interchangeable and reversible to suit specific needs.
Easily Accessible Wire Terminals – Conductors are readily terminated to contacts. Cable housings are slipped over conductors or leads after terminating. Cumbersome handling and seating of inserts with conductors attached is eliminated.
Large Wiring Space – Ample wiring space is provided in cable housings and conduit fitting bodies. Hub of body mounts in any of four positions (except FS & FD box assemblies).
High Tensile Strength Aluminium – Bar Stock Components precision machined. Points of impact designed for extra strength.
Cable Options – Star-Line EX Series can be terminated onto unarmoured or armoured and sheathed cables built to IEEE-45 / UL1309, IEC, BS, DIN and JIC standards. Flexible cables like SOOW-A, W, G-GC and DLO constructions can also be used with these connectors.
Insert Variety – A broad range of inserts are offered ranging from single-contact to 143 contacts. High amperage up to 1135 amps at 1000V / AC or DC. Contacts are high quality copper with silver plating. (Gold plating available as an option) Composite inserts for power, control and instrumentation service available.
RADSOK® High Amperage Contacts – Special arrangements are available with RADSOK high amperage contacts. Standard Star-Line inserts are not interchangeable with new RADSOK contact insert arrangements.
Double-Lead Thread Coupling – Modified Acme Thread does not clog under adverse conditions of ice, snow, sand or mud and provides the quick coupling feature. The double-lead Acme thread is a moderate torque quick-coupling thread which permits complete coupling in approximately one turn of the coupling nut. In addition, there are actually two parallel threads having starting points 180 degrees apart. All of this ensures that plugs and receptacles are being mated or un-mated axially. The thread contour makes it self-cleaning.
UL & CSA listed to UL1977/CSA C22.2 requirements.
Environmental Resistance – Design and materials withstand the most challenging operating conditions. Amphenol Star-Line connectors have an Ingress Protection Rating of IP68-8.
RoHS Compliant Product Available – Contact Thorne & Derrick International.
âž¡ ATEX versions also available in Amphenol Star-Line EX range.
How to Order Amphenol Star-Line
The range is comprised of seven body (forms) sizes, each with a number of pin/socket size combinations between 1 and 143 contacts. The connector shell size, pin configuration and rating are reflected in the individual type designations.
Connector Order Code Logic
âž¡ Call our expert sales team for advice and assistance.
Code Logic | Amphenol Star-Line Series Cable Mounted Connectors
Code Logic | Amphenol Star-Line Series Fixed Connectors
Straight Plug with Standard Compression Nut
To specify a complete plug, substitute the Dash No. of the contact insert selected, for the Asterisk (*) in the order code below.
To specify plug with environmental cover, change third letter in the order code “L’ to “E’. Example: ZPLD changes to ZPED.
For assistance with assembling the correct order code, please give us a call.
Amphenol Star-Line Straight Plugs | Dimensions
| With Standard Cable Adaptor |
||||||
| Cable Diameter | Shell Size | Order Code Straight Plug with Standard Coupling Nut |
Dimensions |
Order Code Straight Plug with Jack Coupling Nut |
||
| A | B | C | ||||
| Select from table below & substitute symbol no. for â–² | 12 | ZPLD-â–²-12-* | 5-3/8 | 1-13/16 | 5-31/32 | ZPLDJ-â–²-12-* |
| 16 | ZPLD-â–²-16-* | 5-5/8 | 2-5/16 | 5-7/32 | ZPLDJ-â–²-16-* | |
| 20 | ZPLD-â–²-20-* | 6-1/8 | 2-13/16 | 6-23/32 | ZPLDJ-â–²-20-* | |
| C20 | ZPLD-â–²-C20-* | 6-5/8 | 2-13/16 | 7-7/32 | ZPLDJ-â–²-C20-* | |
| 24 | ZPLD-â–²-24-* | 6-5/8 | 3-5/16 | 7-7/32 | ZPLDJ-â–²-24-* | |
| C24 | ZPLD-â–²-C24-* | 7-1/8 | 3-5/16 | 7-23/32 | ZPLDJ-â–²-C24-* | |
| 28 | ZPLD-â–²-28-* | 7-1/8 | 3-13/16 | 7-23/32 | ZPLDJ-â–²-28-* | |
| C28 | ZPLD-â–²-C28-* | 7-5/8 | 3-13/16 | 8-7/32 | ZPLDJ-â–²-C28-* | |
| With Long Cable Adaptor | ||||||
| 12 | ZPLDL-â–²-12-* | 7-5/8 | 1-13/16 | 8-7/32 | ZPLDLJ-â–²-12-* | |
| 16 | ZPLDL-â–²-16-* | 7-7/8 | 2-5/16 | 8-15/32 | ZPLDLJ-â–²-16-* | |
| 20 | ZPLDL-â–²-20-* | 8-3/8 | 2-13/16 | 8-31/32 | ZPLDLJ-â–²-20-* | |
| C20 | ZPLDL-â–²-C20-* | 8-7/8 | 2-13/16 | 9-15/32 | ZPLDLJ-â–²-C20-* | |
| 24 | ZPLDL-â–²-24-* | 8-7/8 | 3-5/16 | 9-15/32 | ZPLDLJ-â–²-24-* | |
| C24 | ZPLDL-â–²-C24-* | 9-3/8 | 3-5/16 | 9-31/32 | ZPLDLJ-â–²-C24-* | |
| 28 | ZPLDL-â–²-28-* | 9-1/8 | 3-13/16 | 9-31/32 | ZPLDLJ-â–²-28-* | |
| C28 | ZPLDL-â–²-C28-* | 9-5/8 | 3-13/16 | 10-7/32 | ZPLDLJ-â–²-C28-* | |
Oil-resistant rubber grommets – Symbol number of sizes available. Substitute the symbol number for the Delta â–² in the order code of plug. Example: ZPLD-â–² -12-* for .500 to .625 Dia. Cable changes to ZPLD-10 12-*
| Cable Diameter | Shell 12 | Shell 16 | Shells 20 & C20 | Shells 24 & C24 | Shells 28 & C28 |
| .062 to .125 | 02 | – | – | – | – |
| .125 to .250 | 04 | – | – | – | – |
| .250 to .375 | 06 | 06 | – | – | – |
| .375 to .500 | 08 | 08 | – | – | – |
| .500 to .625 | 10 | 10 | 10 | – | – |
| .625 to .750 | 12 | 12 | 12 | – | – |
| .750 to .875 | 14 | 14 | 14 | – | – |
| .875 to .937 | 15 | – | – | – | – |
| .937 to 1.000 | – | 16 | 16 | 16 | – |
| 1.000 to 1.125 | – | 18 | 18 | 18 | – |
| 1.125 to 1.250 | – | 20 | 20 | 20 | – |
| 1.250 to 1.375 | – | 22 | 22 | 22 | – |
| 1.375 to 1.437 | – | 23 | – | – | – |
| 1.437 to 1.500 | – | – | 24 | 24 | 24 |
| 1.500 to 1.625 | – | – | 26 | 26 | 26 |
| 1.625 to 1.750 | – | – | 28 | 28 | 28 |
| 1.750 to 1.875 | – | – | 30 | 30 | 30 |
| 1.875 to 1.937 | – | – | 31 | – | – |
| 1.937 to 2.000 | – | – | – | 32 | 32 |
| 2.000 to 2.125 | – | – | – | – | 34 |
| 2.125 to 2.250 | – | – | – | – | 36 |
| 2.250 to 2.375 | – | – | – | – | 38 |
| 2.375 to 2.437 | – | – | – | – | – |
| 2.437 to 2.500 | – | – | – | – | 40 |
| 2.500 to 2.625 | – | – | – | – | 42 |
| 2.625 to 2.750 | – | – | – | – | 44 |
| 2.750 to 2.875 | – | – | – | – | 46 |
Amphenol Connectors For Industrial & Harsh Environments | Amphe-309 | Star-Line | Amphe-Lite | GT | 5015 | Amphe-SP3
Amphenol Star-Line Connectors For Harsh Environments & Industrial Areas | Technical Specification
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