In hazardous area environments, temporary heating is essential for worker comfort, equipment protection, and successful maintenance execution in cold or humid conditions. Unlike standard industrial heaters, which are prohibited in explosive atmospheres, ATEX portable fan heaters are purposely engineered for ignition prevention, mechanical robustness, and continuous safe performance.
This guide explains ATEX zones, the limitations of conventional heaters, what defines a genuinely portablehazardous area heater, and why the EXHEAT MFH “The Bulldog” is regarded as the leading certified option for Zone 1/2 and 21/22 operations worldwide.
ATEX-certified equipment is mandatory wherever explosive atmospheres—gas (Zone 1/2) or dust (Zone 21/22)—may be present during normal or abnormal operations.
Zone
Description
Zone 1
Explosive gas atmosphere is likely during normal operation
Zone 2
Explosive gas atmosphere is unlikely but possible for short durations
Zone 21
Combustible dust atmosphere likely during normal operation
Zone 22
Combustible dust atmosphere unlikely but possible intermittently
In these zones, heaters must comply with ATEX Directive 2014/34/EU and the EN/IEC 60079 standards, ensuring:
No ignition-capable surface temperatures
No exposed sparking components
No static build-up
Robust mechanical protection
Certified temperature class (e.g., T3/T4)
Product Highlight: EXHEAT MFH “The Bulldog”
A fully ATEX & IECEx certified portable fan-assisted heater rated for Zone 1, Zone 2, Zone 21 & Zone 22. Designed for
safety-critical heating in offshore platforms, FPSOs, refineries, chemical
plants, and hazardous industrial environments. The MFH delivers
high airflow, rugged stainless-steel construction, and reliable
performance in harsh conditions.
EXHEAT MFH – Portable ATEX Fan Heater for Hazardous Areas
Why Conventional Heaters Fail in Zone 1/2
Standard industrial heaters—space heaters, fan heaters, radiant heaters—are not engineered for explosive atmospheres. Their internal components routinely generate temperatures, sparks, or fault conditions that would be unsafe in ATEX zones.
Typical Failure Risks:
Hot surfaces exceeding T-Class limits
Unprotected mechanical switching components
Arcing within motors or fans
Poor ingress protection (moisture + dust)
Non-anti-static housings
No certified construction for hazardous areas
This is why only certified ATEX portable heaters may be deployed in these zones.
Hazardous Area Heater Safety Checklist
ATEX/IECEx certificate available and verifiable
Clear marking for temperature class (T3/T4)
Certified motor, heating element and enclosure
No exposed ignition sources
Anti-static, robust, corrosion-resistant construction
Ingress protection suitable for offshore environments
Thermal cut-out and over-temperature protection
What Makes a Heater “Truly Portable”?
Many heaters marketed as “portable” fail this definition in operational contexts. True portability in hazardous areas requires:
Single-person lift and easy manoeuvrability
Integrated carry frame or handle
Shock-resistant construction
Durable feet/base for uneven industrial surfaces
Optional ducting for directional heat delivery
Easy maintenance and cable routing
The EXHEAT Bulldog was specifically designed around these requirements.
How the EXHEAT MFH “The Bulldog” Solves Common Pain Points
The Bulldog directly addresses the major issues reported by operators, maintenance teams and offshore personnel.
1. Lightweight, One-Person Handling
A compact frame and low mass allow single-person lifting—even on offshore platforms where space is limited.
2. Exceptional Durability
Stainless steel frame
Impact-resistant design
Corrosion resistance for marine environments
3. High Airflow + Fast Temperature Rise
Engineered for airflow optimisation to increase heating efficiency and comfort.
4. Anti-Static Ducting Options
Direct heat exactly where needed—habitats, confined spaces, tank entries and composite repair sites.
5. T-Class Compliance (T3/T4)
Suitable for a wide range of explosive atmospheres without exceeding safe surface temperatures.
ATEX PORTABLE HEATER Typical Applications
Offshore platforms
Refineries & petrochemical facilities
Maintenance habitats
Confined space entries
Tank coating & composite repairs
Shutdowns & turnarounds (TAR)
Pipeline or vessel heating
Container & temporary workspace heating
Why The Bulldog Leads the Market
Certified for all hazardous zones (1, 2, 21, 22)
High performance with low operator fatigue
Offshore-proven durability
Reliable in harsh weather (sub-zero capable)
Designed for real-world maintenance workflows
Supported by T&D’s technical team and inventory
Request a Quote or Technical Support
Contact Thorne & Derrick to ensure your heating solution meets safety standards and operational requirements.
The EXHEAT MFH “The Bulldog” sets the standard for ATEX portable heating: lightweight, rugged, powerful and fully certified for hazardous environments. For any operator working in explosive atmospheres, it represents a safe, dependable and cost-effective heating solution.
In industries where fluid transfer is mission-critical — from chemical processing and food production to aerospace and pharmaceuticals — the reliability of your heated hose setup can make or break your operation. Whether you’re maintaining product viscosity, preventing freeze-ups, or ensuring consistent flow rates, performance matters.
At Eltherm & Thorne & Derrick, we know that even the most advanced heated hose won’t perform optimally without proper planning, installation, and ongoing care. Here’s how to get the best out of your heated hose system — every time.
Choosing the right heated hose begins with understanding your application. Key factors include:
Fluid characteristics: temperature sensitivity, viscosity, chemical compatibility, pressure rating.
Operating environment: exposure to chemicals, mechanical wear, extreme temperatures, or UV.
Temperature control requirements:constant, adjustable, or sensor-based regulation.
Selecting the correct materials, length, and configuration upfront reduces downtime, energy waste, and maintenance costs. Look for industrial trace heating hoses specifically designed for your fluid type and operating conditions.
2. How to Ensure Accurate Temperature Control in Heated Hoses
Temperature consistency is vital to prevent product degradation or flow issues:
Integrate sensors such as PT100s or thermocouples for precise feedback
Pair with PID controllers to maintain target temperatures
Ensure overtemperature protection to safeguard sensitive fluids and personnel
Accurate control improves product quality and maximizes energy efficiency.
3. Proper Installation Tips for Heated Hoses
Respect the minimum bend radius to prevent kinking
Use strain relief fittings to reduce mechanical stress at connection points
Route hoses away from foot traffic or crush-prone areas
Apply thermal insulation or jacketing to conserve energy and protect personnel
4. Regular Maintenance to Prevent Heated Hose Failure
Inspect visually for cracks, kinks, or exposed wires
Test electrical resistance and insulation periodically
Clean connectors to maintain reliable thermal and electrical connections
A regular maintenance schedule ensures consistent performance and prevents costly repairs.
5. Choosing a Specialist Supplier for High-Performance Heated Hoses
Your heated hose is only as effective as the support behind it. Eltherm & Thorne & Derrick provide:
Custom-designed heated hose systems for any process or media
Full technical support for design, installation, and troubleshooting
Fast turnaround on spares and replacements to minimise downtime
Partnering with a specialist supplier ensures that your industrial trace heating hoses perform safely and reliably.
6. Optimise Energy Efficiency and Reduce Costs with Heated Hoses
Precise temperature control prevents overheating and wasted energy
Proper flow reduces operational and material losses
7. Frequently Asked Questions About Heated Hoses
What is a heated hose?
A heated hose is a flexible, insulated hose with integrated heating elements to maintain fluid temperature during transfer.
How do I prevent my hose from freezing?
Use properly rated industrial trace heating hoses, maintain accurate temperature control, and insulate the hose.
Can heated hoses handle chemical fluids?
Yes, if specified correctly. Ensure material compatibility with your fluid to prevent degradation.
How long do heated hoses last?
With proper specification, installation, and maintenance, heated hoses can last many years. Lifespan depends on usage, environment, and care.
Performance is Engineered, Not Assumed
A heated hose needs more than just heat — it needs thoughtful integration, expert support, and ongoing care. From accurate specification to smart control and professional support, every detail counts.
Special thanks to Scott Harding for the kind permission to republish.
When it comes to explosive atmospheres, compliance alone isn’t enough — safety must lead the way.
In a powerful new article for the EIC, Scott Harding, Sales Director at Woodcock & Wilson, highlights why relying on self-certification under ATEX 2014/34/EU for non-electrical equipment — like industrial fans — can be dangerously misleading.
Too often, the ATEX mark is mistaken for proof of independent testing. For non-electrical equipment, that’s frequently not the case. The consequences? Variable standards, lack of accountability, and elevated risk to operators and facilities.
At Thorne & Derrick, we distribute Woodcock & Wilson’sATEX portable fan the EXstream — all fully IECEx certified, independently verified, and unit-by-unit tested to meet the highest levels of safety and performance.
Terry McDonald, Business Development Manager at Thorne & Derrick, is committed to raising awareness around this critical safety issue. Terry works closely with engineers, end-users, and decision-makers to highlight the dangers of counterfeit and self-certified Ex equipment.
“People working in the industry don’t realise the problem exists. They believe the certificates and information they are being given by fraudulent organisations to be true. Everyone working in the industry needs to take this seriously and understand that the consequences will be fatal. It is only a matter of time before an explosion occurs as a direct result of fake equipment.”
In this article, you’ll learn:
The real risks of ATEX self-certification
Why IECEx is setting a new benchmark for safety
The critical importance of third-party validation in Ex environments
Ensuring Safety in Explosive Atmospheres
Ensuring safety in explosive atmospheres (Ex) is critical. While electrical equipment is closely scrutinized, non-electrical equipment — like fans, gearboxes, and bearings — can generate ignition sources and is often overlooked.
The reliance on self-certification in ATEX 2014/34/EU poses significant risks to end-users, whereas IECEx offers robust independent verification.
Lack of independent validation: no guarantee of safety without third-party testing
Inconsistent compliance: different interpretations of ATEX requirements
Over-reliance on documentation: manufacturer Declarations of Conformity may not be reliable
Risk to end-users: false sense of security with self-certified ATEX equipment
IECEx vs ATEX: Regulatory Comparison
Certification Process
ATEX: Self-certification allowed for Category 2 & 3 non-electrical equipment; only Category 1 requires third-party verification
IECEx: Independent certification required for all equipment
Testing & Compliance Verification
ATEX: Manufacturer declaration with minimal oversight
IECEx: Accredited ExCB performs full testing and issues Certificates of Conformity
Transparency & Traceability
ATEX: No public database
IECEx:Global online database for verification
International Recognition
ATEX: EU only
IECEx: International recognition (Australia, US, Asia, Middle East)
COmparison table
Feature
ATEX
IECEx
Scope
EU only
Global recognition
Third-party Testing
Only Category 1
Required for all equipment
Self-Certification
Allowed for Categories 2 & 3 non-electrical
Not allowed
Online Certificate Access
No central database
Public online database
Covers Services
No
Yes – repair & overhaul
The Blue Guide to EU Products: Where it Falls Short
The Blue Guide serves as a reference for European regulatory frameworks, including ATEX, but has shortcomings:
Emphasis on Manufacturer Responsibility: Over-reliance on internal assessments.
Failure to Address Self-Certification Risks: Does not highlight dangers for non-electrical equipment.
Limited Discussion on Non-Electrical Equipment: Ignition sources often underrepresented.
Lack of Alignment with IECEx Best Practices: Misses globally accepted safety standards.
Woodcock & Wilson: Exceeding Safety Standards
IECEx non-electrical certification ensures each fan meets the highest safety standards. Commitment includes:
Independent third-party testing
Unit verification for every product
Enhanced materials and engineering
End-users should verify certification details, understand ATEX limitations, and demand higher standards for safety.
FAQ: Industrial Fans & ATEX
What makes fans suitable for hazardous areas?
IECEx and ATEX-certified fans prevent ignition risks from mechanical or electrical components.
How can I ensure my equipment is independently verified?
Verify IECEx certificates online or request unit-specific testing documentation.
Does Thorne & Derrick supply portable ATEX fans?
Yes — the EXstream portable fan is fully IECEx certified and unit-tested.
Safety & Compliance in Explosive Atmospheres
Don’t compromise safety. Insist on IECEx-certified solutions for non-electrical equipment like industrial fans.
As winter sets in and daylight hours shrink, ensuring your site remains safe and productive becomes more critical than ever. Poor visibility not only increases the risk of accidents but can also impact operational efficiency. As the nights grow longer this winter, it’s time to ask: Are you prepared for the dark nights?
At Thorne & Derrick, we understand the challenges winter brings to hazardous areas. Our ATEX lighting solutions are engineered to perform in the toughest environments — keeping your workforce safe and your operations compliant.
Winter Safety Tips: Keeping Your Site Bright, Safe & Compliant
As daylight hours shorten, ensure your site remains safe, compliant, and operational throughout the darker months. Use the checklist below to help prepare your team and equipment for winter conditions.
Winter Safety Checklist
Inspect ATEX Lighting: Ensure all luminaires are checked, cleaned, and fully operational before the winter season
Portable Lighting: Keep portable and temporary ATEX lights available for maintenance and emergency tasks
Illuminated Walkways:Verify all access routes, stairways, and critical zones remain well-lit in low-visibility conditions
Emergency Backup Systems:Test all emergency lighting units and power supplies to ensure continuity during outages
Lighting Survey:Schedule a professional lighting survey to identify dark spots and verify compliance with ATEX, IECEx, or UKEX standards
Why Winter Lighting Matters for Hazardous Areas
Winter brings shorter days, poor weather, and darker working conditions. On industrial and hazardous sites, inadequate lighting can cause:
Increased risk of slips, trips, and falls
Reduced operational efficiency and productivity
Higher likelihood of accidents in explosive zones
Effective hazardous area lighting guarantees clear visibility, regulatory compliance, and the safety of your workforce.
Hazardous Area Lighting Solutions from Thorne & Derrick
We supply a complete range of explosion-proof lighting and industrial LED luminaires designed for the toughest conditions:
Temporary & Portable Lighting – Ideal for maintenance and inspection work
Permanent Fixed Lighting – Reliable, long-life lighting for ongoing operations
Lighting Surveys & Design – Site-specific designs that ensure compliance and performance
Key Benefits of Proper Winter Lighting
Enhanced Safety– Prevent accidents and maintain compliance
Energy Savings – Modern LED systems cut energy use significantly
With UK stock and next-day delivery, Thorne & Derrick ensures your site stays safe, visible, and compliant throughout the winter months.
Case Study: ATEX Lighting Upgrade for Calor Gas Port Clarence
Thorne & Derrick, in collaboration with Raytec, delivered a time-critical ATEX lighting upgrade at Calor Gas’s Port Clarence facility — a hazardous gas filling site requiring robust, compliant lighting.
The outdated SON system had failed, posing operational and safety risks. A total of 122 Raytec ATEX LED luminaires — including Mid Power Bays, Linears, and Floodlights — were installed to restore visibility, reduce energy consumption, and ensure full winter readiness.
Project Highlights
Enhanced safety and operational visibility across hazardous zones
Significant reduction in energy use and maintenance costs
Improved light control with minimal spill to surrounding areas
ATEX Lighting for Gas Filling Plants
Durable, energy-efficient, and IECEx/ATEX-certifiedlighting engineered for explosive and hazardous environments.
“Raytec’s LED lighting has transformed safety and visibility within our filling facility. The new system restored full visibility, reduced light spill, and delivered measurable energy savings. Thorne & Derrick’s support from survey to installation was excellent.”
– Calor Gas
FAQ: Winter Lighting
What makes lighting suitable for hazardous areas?
ATEX, IECEx, and UKEX-certified lighting ensures electrical equipment can operate safely in explosive or flammable atmospheres.
How can I reduce energy costs while maintaining site safety?
Upgrading to high-efficiency LED lighting with precision optics reduces energy consumption and maintenance downtime.
Does Thorne & Derrick offer lighting design services?
Yes — we provide a free lighting design service to ensure your layout meets ATEX/IECEx/UKEX standards while optimising illumination, safety, and efficiency.
Winter Nights. Safer Sites.
Don’t compromise safety or productivity this winter. With Thorne & Derrick’s hazardous area lighting solutions, you can keep your workforce visible, protected, and compliant — no matter how dark it gets.
Thorne & Derrick International, a leading global supplier of specialist electrical, mechanical, and safety products to the energy, utilities, and industrial sectors, marked its 40th anniversary in spectacular fashion with an elegant celebration at the historic Beamish Hall in County Durham.
The milestone event, held on 4th October brought together the team to honour four decades of innovation, resilience, and customer-focused service. The evening’s highlight was the presence of Brian Derrick, one of the company’s founders, who was welcomed as the Guest of Honour.
Founded in 1985 by Brian Derrick and Victor Thorne, Thorne & Derrick International began as a small regional enterprise and has since grown into a trusted international brand, renowned for its technical expertise, product quality, and commitment to safety.
Serving clients in over 50 countries, Thorne & Derrick International continue to expand their portfolio which is embedded in renewable energy and industry decarbonisation projects, supplying LV HV Cable Accessories, Tooling and Hazardous Area Electrical Equipment for offshore and onshore wind, solar farms, battery energy storage and process industry projects. Its expertise ensuring safe, efficient power transmission in increasingly complex and demanding energy networks from its headquarters in Chester le Street.
The anniversary gala featured a champagne reception, fine dining and heartfelt tributes to the company’s journey.
““It’s incredibly humbling to see how far we’ve come,” said Brian Derrick. “From a single office with a handful of passionate people to a globally respected business, this is a testament to the dedication, integrity, and hard work of everyone who has been part of Thorne & Derrick over the past 40 years.”
Brian Derrick – Co-Founder of Thorne & Derrick
““Brian’s pioneering spirit and unwavering standards laid the foundation for everything we do today. As we celebrate this significant milestone, we also look ahead with confidence, driven by our core values and a commitment to continued innovation and excellence.””
Richard Derrick – Managing Director
Thorne & Derrick International remains dedicated to supporting critical infrastructure worldwide through its comprehensive range of products, backed by expert engineering support and a customer-first philosophy.
About Thorne & Derrick International
Established in 1985 and headquartered in County Durham, UK, Thorne & Derrick International is a global leader in the supply of specialist products for the electrical, mechanical, and safety sectors. With a focus on hazardous area solutions, cable management, and utility infrastructure, the company serves clients across oil & gas, power generation, rail, water, and industrial markets worldwide.
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Press Release Date: 04.07.2019 uploaded by Chris Dodds (T&D Sales + Marketing Manager) Category: Stockist Distributor Agreement Announcement Thorne & Derrick International announce that they have signed a Preferred Distributor Agreement with Raytec, the world leading manufacturer of LED...