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ATEX Enclosures | Hazardous Area Junction Boxes for Zone 1 & Zone 2

ATEX Enclosures | Hazardous Area Junction Boxes for Zone 1 & Zone 2

IBC Heaters | Hazardous Area Zone 1 & Zone 2 ATEX Certified

IBC Heaters | Hazardous Area Zone 1 & Zone 2 ATEX Certified

Air Warmers & Fan Heaters | ATEX Zone 1 & Zone 2 Hazardous Area Heaters

Air Warmers & Fan Heaters | ATEX Zone 1 & Zone 2 Hazardous Area Heaters

ATEX Control Stations | Hazardous Area Stations for Zone 1 & Zone 2

ATEX Control Stations | Hazardous Area Stations for Zone 1 & Zone 2

ATEX Lighting | Hazardous Area Lighting for Zone 1 & Zone 2

ATEX Lighting | Hazardous Area Lighting for Zone 1 & Zone 2

ATEX Plugs | Hazardous Area Plugs & Sockets for Zone 1 & Zone 2

ATEX Plugs | Hazardous Area Plugs & Sockets for Zone 1 & Zone 2

Storm Goretti Hazardous Area Petrochemical Plan in Snow

Storm Goretti is already impacting Europe, bringing a combination of freezing temperatures, snow, ice and strong winds across key industrial regions. While transport disruption and power outages dominate headlines, the most serious risks are being felt quietly across hazardous area industrial sites where temperature control is fundamental to safe operation.

For industries such as oil & gas, petrochemical processing, offshore production, terminals, tank farms and chemical manufacturing, Storm Goretti is not simply a weather event. It is a direct threat to flow assurance, safety compliance, asset integrity and production continuity.

This article explores what Storm Goretti means for hazardous area operations, the specific technical issues sites will face, and how ATEX-certified heating and temperature maintenance solutions can prevent forced shutdowns, damage and lost revenue.

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What Is Storm Goretti?

Storm Goretti is a powerful winter storm system that developed over the North Atlantic before intensifying as it moved into Western Europe. Meteorological agencies have issued widespread warnings for sub-zero temperatures, heavy snowfall, freezing rain and strong winds, with conditions expected to deteriorate rapidly in some regions.

What makes Storm Goretti particularly disruptive is not just the snowfall or wind, but the speed at which temperatures are dropping. Sudden cold snaps place significant thermal stress on industrial systems that rely on controlled heat input to remain operational.

For hazardous area sites, these conditions create a perfect storm for freezing, solidification, instrumentation failure and emergency shutdowns.


Why Cold Weather Is a Major Industrial Risk

In hazardous environments, temperature is not simply a comfort issue – it is a critical process variable. Many fluids, chemicals and gases behave very differently as temperatures fall:

  • Hydrocarbons become more viscous or gel
  • Chemicals crystallise or solidify
  • Condensation freezes inside lines and instruments
  • Elastomers and seals lose flexibility

Without active temperature maintenance, these changes can lead to blocked pipelines, seized valves, damaged pumps and false instrument readings – all of which can trigger safety trips or forced shutdowns.


Impact on Hazardous Area Industries

Oil & Gas – Onshore, Offshore & Terminals

Oil & gas assets are especially exposed during extreme cold. Storm Goretti increases the risk of:

  • Pipeline and valve freeze-ups
  • Reduced flow rates and pressure instability
  • Heat exchanger efficiency loss due to icing
  • Instrument air and impulse line freezing

On offshore platforms and remote assets, access restrictions caused by weather make rapid intervention difficult, increasing reliance on permanently installed trace heating and hazardous area heaters.

EXHEAT LFH in Snow Storm Goretti Habitat Enclosure

Petrochemical & Chemical Processing

Many chemical processes operate within tight temperature windows. Cold ingress during storms can cause:

  • Feedstock temperature dropping below reaction limits
  • Increased viscosity leading to pump overload
  • Batch quality issues or scrapped product
  • Extended restart times after shutdown

Tank Farms, Drum Storage & Loading Operations

Bulk storage and transfer operations face increased challenges as temperatures fall:

  • Drums and IBCs stored outdoors cool rapidly
  • Loading arms and hoses freeze between transfers
  • Mobile operations become difficult or unsafe

Common Failure Modes During Extreme Cold Events

  • Frozen pipework and valves requiring controlled thawing
  • Unplanned production shutdowns due to process trips
  • ATEX compliance risks if uncertified heaters are introduced in emergencies
  • Asset damage caused by thermal shock or ice expansion
  • Extended restart timelines once materials solidify

Crucially, many sites only discover these vulnerabilities after temperatures have dropped. By that point, options are limited and downtime is already unavoidable.


Heating & Temperature Control Solutions for Storm Conditions

At Thorne & Derrick, we specialise in engineered heating solutions for hazardous areas, designed to maintain safe operating temperatures during extreme winter weather events such as Storm Goretti.

Typical mitigation strategies include:

  • ATEX & IECEx certified air heaters for plant rooms, enclosures and temporary work areas
  • Electrical trace heating for pipelines, valves, manifolds and tanks
  • Drum and IBC heaters to maintain product viscosity and prevent solidification
  • Heated hoses for safe, flexible transfer of temperature-sensitive fluids

All equipment is selected to meet the required zone classification, temperature class (T-class), ingress protection and duty cycle.


Product Highlight: Hazardous Area Solutions for Extreme Weather

Thorne & Derrick International, based in the UK, are the leading stockists and suppliers of EXHEAT, Heatfast, Eltherm, Winkler & more – providing technical advice, quotations and fast worldwide delivery for both UK & export projects.

ATEX Electric Heaters

EXHEAT MFH Bulldog ATEX Heater

Portable, temporary & fixed ATEX & IECEx heaters.

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Drum Heating Jackets

Drum Heating Jacket

Maintain viscosity of stored products with
drum heaters.

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High Performance Trace Heating

Trace Heating Cable

Self-regulating, constant wattage &
MI cables.

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Hazardous Area Heater Safety Checklist

  • ATEX / IECEx certification verified
  • Correct temperature class (T3 / T4)
  • No exposed ignition sources
  • Anti-static, corrosion-resistant construction
  • Ingress protection suitable for offshore use
  • Thermal cut-out and over-temperature protection

Why Industrial-Grade ATEX Heating Matters

Feature Certified ATEX Heater Non-Certified Alternative
Hazardous Area Approval ✔ Zone-rated ✖ Not permitted
Temperature Control ✔ T-Class compliant ✖ Uncontrolled
Continuous Operation ✔ Designed for duty ✖ Short-term only

Urgent Actions: What Sites Should Do Now

Storm Goretti is not a future risk – it is a current one. Sites that delay preparation risk being forced into shutdowns rather than making controlled decisions.

  • Audit existing trace heating and space heating systems
  • Identify unprotected or marginal assets
  • Deploy certified hazardous area heaters before access becomes restricted

Need urgent hazardous area heating support?

Thorne & Derrick supply ATEX-certified heating solutions for storm response, winterisation and critical temperature maintenance.

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EXHEAT LFH in Habitat Enclosure


Why EXHEAT LFH Matters

The EXHEAT LFH is a purpose-built ATEX/IECEx-certified fan heater engineered for hazardous areas (Zone 1 & Zone 2 gas and Zone 21 & Zone 22 dust). It is commonly specified by engineers, safety managers and procurement teams who require robust performance, full certification and flexible installation options for industrial, offshore and process environments.

Key capabilities that set EXHEAT LFH apart:

EXHEAT LFH: Core Strengths

  • Full ATEX & IECEx certification for Zone 1 / Zone 2 (Gas IIB + H₂ options) and Zone 21 / Zone 22 (dust).
  • High power options (standard LFH up to 20 kW; higher-power variants & multi-unit configurations available for larger loads).
  • Stainless-steel construction for marine and corrosive environments, ideal for offshore applications.
  • Mounting & ducting flexibility: floor, wall, ceiling mounted or ducted for targeted heating.
  • Wide ambient range: –40 °C to +40 °C, suitable for cold-climate and offshore operations.

Competitor ATEX Heater: Overview

To help buyers compare fairly, we summarise the capabilities of a typical portable ATEX-rated fan heater commonly offered by other suppliers (portable up to 18 kW class). This generic unit is designed for rapid plug-and-play deployment and is widely used for short-term, on-site heating tasks.

Typical characteristics: 18 kW power, 3-phase 400–440 V, high free airflow (2,100–2,500 m³/hr), IP65, portable with lifting handles and optional anti-static ducting. Suitable for temporary heating of small enclosures or short-duration tasks in Zones 1/2.


Side-by-Side Specification Comparison

Specification Comparison: EXHEAT LFH vs Generic Portable ATEX Heater

Specification EXHEAT LFH Generic Portable ATEX Heater
ATEX / IECEx Certification (Zones) Zone 1 / Zone 2 (Gas IIB + H₂ options), Zone 21 / Zone 22 (dust). IECEx & CU-TR options available. Zone 1 / Zone 2 (Gas IIB). Typical IECEx variants may be limited; dust options vary by supplier.
Power Output (kW) Temporary LFH up to 20 kW; scalable options & multi-unit setups allow higher total kW (XLFH variants exist). Standard portable unit typically 18 kW (single unit).
Airflow (m³/hr) ~1,950–2,340 m³/hr (model & frequency dependent) — designed for controlled ducting and area heating. ~2,100–2,560 m³/hr free airflow — optimised for free air or short duct runs.
Ambient Temperature Range –40 °C to +40 °C (suitable for cold-climate offshore use). –40 °C to +40 °C (portable variants advertise similar range).
Construction Stainless-steel casing, finned stainless tubular elements, PA66 glass-filled impeller — designed for harsh environments. Robust steel enclosure with corrosion protection; designed for portability rather than long-term fixed installation.
Mounting & Mobility Floor/wall/ceiling mounting options, ducting-ready; long flying lead for fixed or semi-permanent install; optional castors for mobility. Portable with handles; plug-and-play; intended primarily for temporary site use.
Ingress Protection (IP) IP65 (suitable for outdoor / washdown and marine environments). IP65 on many models; verify for the specific portable unit.
Best Use Case Permanent or semi-permanent installations, ducted area heating, spray-booths, offshore modules and larger hazardous-area rooms. Temporary enclosures, quick site jobs, short-term area heating and spot heating tasks.

Feature Comparison: EXHEAT LFH vs Generic Portable ATEX Heater

Feature EXHEAT LFH Generic Portable ATEX Heater
Zone 1 & Zone 2 Certified ✔️ Yes ✔️ Yes
T-Class Options (T3/T4) ✔️ Full range ✔️ / Limited
High-Efficiency Motor ✔️ Yes ✖️ Standard motor
Comprehensive Airflow Control ✔️ Yes ✖️ No
Stainless Steel Construction ✔️ Full stainless ✖️ Partial
Low Noise & Vibration ✔️ Yes ✖️ No
Fixed or Semi-Permanent Installation ✔️ Designed for permanent & ducted use ✖️ Primarily temporary
Portability ✔️ Optional castors / mounting options ✔️ Portable with handles
Ingress Protection (IP) ✔️ IP65 ✔️ / Check model

Real-World Benefits: Why EXHEAT LFH Often Outperforms

Specs matter — but so does how a heater performs on site. Below are practical advantages of choosing EXHEAT LFH for industrial deployments.

  • Scalable Power: LFH’s higher kW options and modular approach let you heat larger rooms or multiple zones without replacing equipment.
  • Durability for Tough Environments: Stainless construction resists corrosion, making LFH better for offshore or long-term installations.
  • Ducting & Targeted Heating: LFH is built for efficient ducted airflow, so heat can be delivered exactly where it’s needed — ideal for habitats, spray-booths and process rooms.
  • Compliance & Documentation: Full ATEX / IECEx certification and T-class options simplify compliance checks during audits.
  • Lower Total Cost of Ownership: Rugged construction and the ability to evolve a semi-permanent site heating plan into a permanent solution reduces replacement & rental costs over time.

Yellow Ducting for EXHEAT LFH Temporary Fan Heater


Installation, Inspection & Maintenance — Key Practical Tips

Below are practical points and a quick specification checklist to ensure safe, compliant and effective installation of any ATEX heater. Use this before installation and during your maintenance schedules.

Specification Checklist

  • Zone Rating: Confirm the zone classification for the exact mounting location (Zone 1 vs Zone 2; Zone 21/22 for dust).
  • Gas Group & T-Rating: Match the heater to the gas group and T-class of your environment (IIB, IIB+H₂ options where required).
  • kW & Heat Load: Calculate required kW to achieve desired temperature rise (ΔT) for your room volume and losses.
  • Ducting: Use appropriately sized anti-static ducting, avoid excessive runs and specify round vs rectangular as required for flow.
  • IP & Corrosion Rating: Choose IP65 or higher for outdoor/washdown; choose stainless or marine-grade materials for offshore applications.
  • Mounting & Fixings: If permanent/semi-permanent, select wall/ceiling mounting brackets and secure to structural points per manufacturer guidance.
  • Electrical Supply & Isolation: Ensure correct three-phase supply, isolator, correct cable sizing and earthing for hazardous areas.
  • Inspection & Maintenance: Schedule periodic inspections: element integrity, impeller condition, insulation resistance tests, and certification paperwork.

Conclusion & Next Steps

In short: if you require a robust, scalable, long-term hazardous-area heating solution for large rooms, ducted applications or offshore/process environments — EXHEAT LFH is the superior choice. It delivers higher flexibility (mounting & ducting), industrial durability (stainless construction), strong certification coverage (ATEX / IECEx, Zone 1/2 & dust zones), and options for higher kW capacity when you need it.

A portable 18 kW ATEX heater is a useful tool for short-term or emergency work — but for professional installations where reliability, compliance and lifetime cost matter, LFH is the more future-proof investment.

Ready to specify EXHEAT LFH?

Download datasheets or view EXHEAT LFH product pages for full technical details, or contact our technical sales team for site-specific sizing and ducting advice.

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IECEx Certification IconIECEx certification is an internationally recognised standard for verifying the safety of electrical and non-electrical equipment used in explosive (Ex) atmospheres. It provides independent proof that products, repair facilities, and even personnel meet globally accepted safety and quality requirements for hazardous locations.

For industries operating in potentially explosive atmospheres — such as oil & gas, chemical processing, energy, mining, and food production — IECEx certification helps ensure that installed equipment will not become an ignition source and cause an explosion.

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What Is IECEx Certification?

IECEx stands for the International Electrotechnical Commission System for Certification to Standards Relating to Equipment for Use in Explosive Atmospheres. It is operated by the International Electrotechnical Commission (IEC) — the same global organisation that develops electrical and electronic standards used across over 80 member countries.

IECEx certification demonstrates that equipment has been independently tested and found to comply with the IEC 60079 series of standards. These standards specify how to design, test, and mark electrical and mechanical products for use where flammable gases, vapours, or dusts could ignite.

Unlike regional schemes such as ATEX certification for Hazardous Area Zones (mandatory in the EU), IECEx is an internationally harmonised, voluntary certification system — created to streamline compliance and remove trade barriers between different national approval schemes.


How to Get IECEx Certification

The IECEx certification process involves several stages of technical assessment and quality auditing, all carried out by independent accredited organisations. Here’s how manufacturers typically achieve certification:

  1. Product Design & Standard Selection – The manufacturer determines which IEC standards apply (typically IEC 60079-0 plus others depending on protection type such as flameproof, increased safety, or intrinsic safety).
  2. Testing by an Ex Test Laboratory (ExTL) – The product undergoes laboratory testing to verify compliance with relevant IEC standards. This includes environmental, electrical, and mechanical safety testing.
  3. Technical File Review by an Ex Certification Body (ExCB) – A certified ExCB reviews all test data, drawings, and documentation to confirm that the design meets IECEx requirements.
  4. Quality Assessment Report (QAR) – The manufacturing facility must demonstrate a consistent production process and quality management system that ensures every unit matches the tested design.
  5. Issuance of Certificate of Conformity (CoC) – Once approved, the ExCB issues an official IECEx CoC, which is published online in the IECEx database for public verification.

The result is a traceable, transparent, and internationally recognised proof of compliance — valid in all countries participating in the IECEx System.


Is IECEx Accepted Globally?

Yes — IECEx is recognised worldwide, with member countries across Europe, Asia, Africa, Oceania, and the Americas. Although IECEx certification is voluntary, it is accepted in many regions as an equivalent or supporting approval for national compliance schemes.

For example:

  • Australia, New Zealand, Singapore, South Africa, and India accept IECEx certificates directly for market entry.
  • Europe requires ATEX for legal sale within the EU, but IECEx reports (ExTRs) are commonly used as supporting evidence for ATEX approvals.
  • The Middle East and Asia-Pacific increasingly recognise IECEx as the global benchmark for explosion protection assurance.

This global acceptance allows manufacturers to reduce duplication of testing, shorten approval timelines, and demonstrate compliance to a consistent international standard.


What Does IECEx Stand For?

IECEx is an abbreviation of “International Electrotechnical Commission Explosive Atmospheres.” It covers certification schemes for:

  • Equipment – electrical and non-electrical apparatus used in explosive atmospheres.
  • Service Facilities – workshops conducting repair and overhaul of Ex equipment.
  • Personnel Competence – individuals performing design, installation, inspection, and maintenance in hazardous areas.

Each scheme provides its own form of certificate and audit process, all traceable through the official IECEx Certified Equipment database.


ATEX vs IECEx: What’s the Difference?

Although ATEX and IECEx share the same technical foundation (both use IEC 60079 standards), they differ in scope and purpose. ATEX is a legal requirement within the European Union, whereas IECEx is a voluntary international certification system designed to harmonise standards globally.

ATEX vs IECEx | What's the difference?

ATEX vs IECEx: Key Differences

Legal Status ATEX is a mandatory directive in the European Union. IECEx is a voluntary international certification scheme.
Geographic Reach ATEX applies within the EEA. IECEx is recognised internationally across participating member countries.
Certification Bodies ATEX uses EU Notified Bodies. IECEx uses globally approved Ex Certification Bodies (ExCBs) under the IECEx System.
Testing Approach ATEX allows self-declaration for some low-risk equipment. IECEx requires independent testing for all certified products.
Certification Output ATEX uses the CE marking with Ex coding; IECEx issues a public Certificate of Conformity and associated Test Report (ExTR).

Read more on ATEX & IECEx | Approval of Electrical Equipment Used in Hazardous Areas & Explosive Atmospheres.


Benefits of IECEx Certification

  • International Recognition – Accepted in multiple regions without additional testing or re-certification.
  • Safety Assurance – Independent verification ensures equipment safety in explosive atmospheres.
  • Transparency – All valid IECEx certificates are published online for anyone to verify.
  • Trade Efficiency – Reduces duplication between regional schemes and accelerates global market access.
  • Consistency – Aligns testing and quality assurance across products, facilities, and personnel.

What Are Some Example IECEx Certified Product Ranges?

IECEx certification applies to a wide variety of industrial equipment designed for use in explosive or hazardous environments — anywhere electrical energy or surface temperature could ignite a flammable gas, vapour, or dust. Typical IECEx-certified product ranges include:

All of these product ranges must be IECEx-certified because they contain electrical or thermal components capable of becoming ignition sources if not properly designed. Certification ensures the equipment meets strict international standards for safety, construction, and temperature limitation — protecting both personnel and facilities in explosive environments.


IECEx Certification FAQs

Q: Is IECEx certification mandatory?

A: No — IECEx is voluntary. It is not required by law but provides globally recognised proof of safety and quality for hazardous area equipment.

Q: Is IECEx accepted worldwide?

A: Yes — IECEx is recognised by over 30 member countries and accepted across many global markets. Some nations require additional national approvals, but IECEx is the foundation for most explosion-protection standards.

Q: Can a product be both ATEX and IECEx certified?

A: Yes — most manufacturers pursue dual certification. The same test data can support both systems, simplifying compliance for global markets.

Q: Where can I check an IECEx certificate?

A: All valid certificates are listed on the official IECEx Certificate Database, searchable by certificate number or company name.


Conclusion

IECEx certification offers a reliable, internationally accepted pathway to demonstrate the safety and quality of equipment used in explosive atmospheres. It aligns global standards, enhances confidence for operators and end users, and streamlines international trade in explosion-protected equipment. While not legally required in every country, IECEx remains a key indicator of product safety, quality, and compliance in hazardous environments worldwide.

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Safe, compliant lighting is essential where flammable gases, vapours or combustible dusts are present. This guide explains ATEX lighting zones, gas groups, temperature classifications (T-ratings), and the certifications you need to specify the correct explosion-protected luminaires. Whether you are a design engineer, safety manager, or site operator, this guide gives you the practical knowledge to choose, install and maintain ATEX lighting confidently.

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ATEX Lighting Zone, Ratings & Certification


Why ATEX Lighting Matters

Non-certified lighting can create ignition risks through electrical sparking, hot surfaces or degraded components. ATEX-certified luminaires are engineered to eliminate those risks — reducing the chance of explosion and ensuring regulatory compliance. In hazardous industries such as oil & gas, petrochemical, chemical processing, mining and grain handling, correct lighting specification is a safety-critical decision.


What is ATEX (and how it fits with IECEx & UKCA)?

ATEX is the common name for the European regulations covering equipment used in explosive atmospheres. The current EU regulatory framework derives from Directive 2014/34/EU. ATEX covers design, testing and marking of equipment for safe use in hazardous zones.

Related schemes include:

  • IECEx – the international certification scheme under IEC standards, commonly used for global projects.
  • UKCA – Compliancy with UK legislation and is a replacement for the CE marking for the UK market following the UK’s departure from the European Union.

ATEX, UKCA & IECEx Icons

Together these schemes ensure luminaires are tested and certified to operate safely in specific gas or dust hazards. When specifying lighting, confirm which certification(s) your project or jurisdiction requires.


ATEX Zones Explained (Gas & Dust)

ATEX uses a zone classification to express the likelihood and persistence of an explosive atmosphere. Knowing the correct zone is the first step in lighting specification.

Zone Definitions

Zone (Gas) Zone 0 – explosive atmosphere present continuously or for long periods.
Zone 1 Zone 1 – explosive atmosphere likely during normal operation (e.g. near flanged connections, vents).
Zone 2 Zone 2 – explosive atmosphere not likely during normal operation and, if it occurs, will persist only for a short period.
Zone (Dust) Zone 20 – combustible dust present continuously or for long periods.
Zone 21 Zone 21 – combustible dust likely during normal operation.
Zone 22 Zone 22 – combustible dust not likely in normal operation and, if it occurs, persists only briefly.

Key point: Choose luminaires rated for the correct zone. A Zone 1 luminaire is suitable for Zone 1 locations but may not be necessary for Zone 2; conversely, using an under-rated luminaire is unsafe and non-compliant.

Need a full in-depth guide on ATEX Zones? See our Hazardous Zones, Definitions, & Explosion Protection Technical Guide.


Gas Groups & T-Ratings (Temperature Classes)

ATEX gas groups and temperature classes determine both the flammability properties of the atmosphere and the maximum surface temperature allowed for equipment.

Gas Groups & T-Ratings

Gas Group IIA – less hazardous gases (e.g. propane). Suitable for many industrial spaces.
IIB IIB – moderate hazard gases (e.g. ethylene). Requires more stringent equipment design.
IIC IIC – the most hazardous gas group (e.g. hydrogen, acetylene). Equipment must meet the highest safety standards.
T-Rating T1–T6 indicate the maximum surface temperature allowed for the equipment (T1 = 450°C, T6 = 85°C). Match the luminaire’s T-rating to the ignition temperature of the gas or dust present.

Practical tip: Use conservative T-ratings in situations where combustible liquids or deposits can raise local surface temperatures or where dust layers could accumulate.


Types of ATEX Lighting

ATEX lighting comes in many form factors. Choose the style based on illumination needs, mounting, and zone classification.

  • Floodlights Zone 1 & Zone 2 – for large external areas, yards and offshore decks.
  • Linear LED fittings Zone 1 & Zone 2 – high bays, walkways, and process lines.
  • Bulkheads Zone 1 & Zone 2 – general area lighting and ingress-protected locations.
  • High Bay Zone 1 & Zone 2 – warehouses, hangars & hazardous workshops
  • Emergency luminaires – maintained or non-maintained emergency options for safe egress.
  • Portable & task lighting – certified hand-lamps and temporary lighting for maintenance.

ATEX Bulkhead Lighting Fitting for Hazardous Area Zones


Specifying ATEX Lighting: Key Considerations

Specification is about more than zone and certification. Use the checklist below to make a robust selection.

Specification Checklist

  • Zone Rating: Confirm the zone classification for the exact mounting location.
  • Gas Group & T-Rating: Match the luminaire to the gas group and T-class of your environment.
  • Ingress Protection (IP): Consider IP66/67 for outdoor and washdown areas.
  • Corrosion Rating: Choose marine-grade or stainless options for offshore or corrosive environments.
  • Mounting & Optics: Select beam angles and mounting to avoid glare and ensure uniform illumination.
  • Emergency & Backup Options: Specify battery-backed emergency variants where safe egress is required.
  • Maintenance Access: Consider modular, serviceable designs that allow PSU or LED replacement.

Installation, Inspection & Maintenance

Correct installation and ongoing inspection are vital to performance and safety.

  1. Competent personnel: Only qualified installers familiar with ATEX installations should work on hazardous areas.
  2. Cable glands & sealing: Use certified glands and ensure correct torque and sealing compounds to preserve enclosure integrity.
  3. Earthing & bonding: Proper earthing prevents static charge build-up and reduces ignition risk.
  4. Routine inspection: Scheduled visual inspections, lens cleaning, and checks of seals, glands and mounting hardware.
  5. Service logs: Maintain inspection and maintenance logs for compliance and traceability.

Common Mistakes to Avoid

  • Incorrect zone selection: Specifying a lower rated luminaire for a higher risk zone is dangerous and non-compliant.
  • Ignoring dust classifications: Treat dust hazards with equal rigour to gas hazards — they can be equally hazardous.
  • Using non-serviceable fixtures: Non-serviceable units are harder to maintain and can be costlier over life cycle.
  • Poor cable system installation: Sub-standard cable glands and routing undermine the luminaire’s protection.

ATEX Lighting FAQs

Q: What does ATEX stand for?

A: ATEX is derived from the French “ATmosphères EXplosibles”. It refers to EU directives and standards for equipment used in explosive atmospheres. The directive defines essential safety requirements for the design and testing of equipment used in hazardous areas.

Q: What is the difference between ATEX and IECEx?

A: ATEX is a European compliance system; IECEx is an international certification system administered by the IEC. Both ensure equipment meets safety standards, but IECEx is often used for global projects outside the EU while ATEX is essential for EU jurisdictions. Many manufacturers carry dual ATEX and IECEx certification.

Q: Can I use an ATEX light rated for Zone 2 in Zone 1?

A: No. A Zone 2 rated luminaire is designed for environments where an explosive atmosphere is unlikely under normal operation. Zone 1 locations are higher risk and require luminaires rated specifically for Zone 1. Always match or exceed the required zone rating.

Q: How often should ATEX lights be inspected?

A: Inspection frequency depends on site risk and operating conditions, but regular visual checks and a formal inspection at least annually are common. High-risk or outdoor corrosive environments may require more frequent checks. Follow manufacturer guidance and local regulations.


Conclusion & Next Steps

Specifying ATEX lighting demands a clear understanding of zones, gas groups, T-ratings and the installation environment. Use conservative assumptions when in doubt, prioritise serviceable, modular luminaires for easier maintenance, and ensure qualified personnel manage installation and inspection. If you need help confirming zones or selecting the correct luminaires for your site, our lighting specialists can provide site surveys, specification support, and ATEX-compliant product recommendations.

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When temperatures drop, industrial sites face a costly seasonal problem — fluids stored in drums and IBCs freezing or thickening. Whether you’re storing oils, adhesives, resins, chemicals, or food products, cold weather can cause viscosity changes, product solidification, and downtime.

If these materials freeze or become too viscous to pump or pour, operations can grind to a halt. Fortunately, Drum Heaters and IBC Heaters provide a safe, energy-efficient way to keep materials at optimal temperature throughout winter.

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ATEX IBC Heater for Frost Protection in Winter


The Cost of Frozen Process Materials

When process fluids freeze or thicken, it’s not just inconvenient — it’s expensive:

  • Production downtime: Machines can’t pump or dispense solidified materials.
  • Product loss: Certain materials are ruined when reheated incorrectly.
  • Equipment damage: Pump seals, pipes, and valves can crack under pressure.
  • Increased maintenance: Extra time spent warming or replacing product.

What Are Drum Heaters and IBC Heaters?

Drum Heaters and IBC Heaters are purpose-built electric heating systems designed to maintain or raise the temperature of stored fluids, preventing freezing or solidification. They’re available in various forms to suit different materials, drum sizes, and environments.

Types of Drum Heaters

  • Drum Heater Jackets – insulated wraps with integrated heating elements for even heat distribution.
  • Drum Base Heaters – rapid heat-up from beneath the drum.
  • Silicone Drum Heater Bands – ideal for viscosity control and targeted heat.

Types of IBC Heaters

  • IBC Heater Jackets – full wraparound insulated covers with adjustable thermostats.
  • IBC Base Heaters – heavy-duty heating plates for heat-up from below.
  • Lid Covers – reduce heat loss from the top surface.

How Drum and IBC Heaters Work

These systems use electric heating elements encased in durable, flexible materials. The elements deliver consistent, evenly distributed heat across the drum or IBC surface, while thermostats ensure precise temperature control. Combining heaters with insulation jackets maximises efficiency and reduces energy consumption.

Drum Heater Jacket in Food & Beverage Environment


Common Applications

  • Adhesives and Resins – maintain pumpable viscosity.
  • Oils and Lubricants – prevent separation or solidification.
  • Food and Beverage – keep syrups, fats, and honey flowing.
  • Chemicals and Coatings – ensure process stability.
  • Water Treatment and Waste Management – prevent freezing of liquids.

How to Choose the Right Drum or IBC Heater

Selection Factors

Container Type 25L–205L drums or 1000L IBCs require appropriately sized heaters for effective coverage.
Product Type Viscosity and material composition determine the heating method — oil, resin, chemical, or food-grade.
Required Temperature Define whether you need frost protection (5–10°C) or process heating (up to 80°C).
Environment Hazardous or industrial zones require ATEX-certified heaters.
Power Supply Select between 110V or 230V supply depending on your site configuration.
Heat-Up Time Base heaters or dual-element jackets provide faster heating for viscous products.
Mobility Portable drum heaters are ideal for temporary applications or changing storage locations.

Drum & IBC Heaters for Hazardous Areas (ATEX)

In explosive or hazardous zones, standard heaters can’t be used safely. That’s where ATEX-certified Drum Heaters and ATEX-certified IBC Heaters provide peace of mind. Built for Zone 1 and Zone 2 hazardous area environments, they deliver:

  • Flameproof, spark-safe construction
  • Precise temperature control
  • Compliance with ATEX, IECEx, and UKEX standards

Energy Efficiency and Sustainability

Modern Drum Heaters and IBC Heaters are designed for maximum energy efficiency. They use self-regulating heating elements, advanced insulation, and smart temperature control. Compared to heating an entire storage area, targeted drum and IBC systems can reduce energy use by up to 60–80%.


Installation & Safety Best Practices

  1. Inspect containers before use – no dents, leaks, or contamination.
  2. Ensure even surface contact between the heater and drum wall.
  3. Use thermostats or controllers to maintain safe operating temperatures.
  4. Combine with insulation jackets to reduce energy loss.
  5. Follow all manufacturer and site safety guidelines.

Winter Checklist: Prevent Frozen Drums & IBCs

  • Identify materials prone to freezing.
  • Fit Drum Heaters and IBC Heaters before the first frost.
  • Use insulated jackets and lids.
  • Cover outdoor storage or place within enclosures.
  • Inspect power connections regularly.
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Drum & IBC Heater FAQs

Q: Can I use Drum Heaters outdoors?

A: Yes — ensure they are IP-rated and weatherproof, ideally combined with insulated jackets for maximum protection.

Q: How long does it take to heat a 200L drum?

A: Typically 4–8 hours to reach a stable working temperature, depending on the product and heater wattage.

Q: Are Drum and IBC Heaters food-safe?

A: Yes, food-grade versions use FDA-compliant materials and are suitable for syrup, honey, and dairy applications.

Q: Can I leave an IBC Heater on overnight?

A: Yes — with a thermostat or controller, heaters maintain safe, consistent temperatures automatically.


Conclusion

Don’t let freezing temperatures halt your operation this winter. Drum Heaters and IBC Heaters provide reliable, efficient, and proven protection for critical materials. Keep your products flowing and your operations efficient with the right heating solution.

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Thorne & Derrick & Raytec | Together Safely Lighting Hazardous Areas

Published 04 Jul 2019

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Press Release Date: 04.07.2019 uploaded by Chris Dodds (T&D Sales + Marketing Manager) Category: Stockist Distributor Agreement Announcement Thorne & Derrick International announce that they have signed a Preferred Distributor Agreement with Raytec, the world leading manufacturer of LED...

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