Thorne & Derrick are pleased to announce that the LFH and MFH Hazardous Area Heaters are now available for hire via our trusted and approved hire partners.
Looking for a temporary heating solution? Both heaters combine efficient design with simple functionality to provide a cost-effective, temporary heating solution for explosive atmospheres.
With a space-saving and energy-efficient heater design, The MFH and LFH fan assisted heaters can both deliver a powerful stream of warm air that can be felt several meters away, even in ambient temperatures as low as -40°C. The heaters are additionally certified to BS EN ISO 80079-36:2016and BS EN ISO 80079-37:2016 standards for constructional safety, and are suitable for use in both onshore and offshore environments.
Both heaters can be ducted front and rear to direct the heat where it’s needed.
The LFHFan Heater combines superior electrical heating efficiency with simple functionality to provide a next-generation temporary heating solution for use in hazardous area environments where the explosive atmosphere is classified as Zone 1/2 (IIB) and Zone 2/22(IIIC).
The LFH-15-440-I-T3 (stocked by Thorne & Derrick) is fitted with anti-static castors, lifting handles and local isolation switch.
*Additional models & specifications available on request.
Easy to Use: Plug & Play
Safety First: Built-In Over Temperature Cut Out
ATEX & IECEx Certified
Temperature Classification: T3
Stainless Steel Casing
15kW Power Output
Class Leading Heat Up: Up to 38°C
Front & Rear Ducting
Class Leading Airflow: 3660m3/hr
MFH Fan Heater
The MFH “Bulldog” Portable Fan Heaterprovides a compact, lightweight and energy efficient heating solution for explosive atmospheres – classified asZone 1/2 (IIB) or Zone 21/22 (IIIC).
The MFH is the world’s first truly portable fan assisted heater with dual hazardous area ATEX & IECEX Certification.
Certified to the new EN 80079-36 and EN 80079-37 standards for constructional safety.
Compact & Lightweight: 28Kg
Energy Efficient: 6kW = 18°C Rise
Easy to Use: Plug & Play
Front & Rear Ducting
Multiple Voltage Options: 110V – 690V
Safety First: built in over temperature cut out
ATEX & IECEx Certified
T3 & T4 Options
The MFH Bulldog heater can be ducted from the front and rear using proprietary anti-static ducting
Portable Ventilation Fan
Thorne & Derrick are proud to distribute the World’s first range of ExStream Fans which are manufactured in the UK, by Woodcock & Wilson, providing ventilation for hazardous areas. The independently dual certified IECEx/ATEX portable ventilation fans are certified to both Electrical & Non-Electrical standards.
Thorne & Derrick Win Excellence in Customer Service Award At HazardEx 2021
COMPLIANCE COMMITMENT
EXPERTS IN EQUIPMENT FOR EXPLOSIVE ATMOSPHERES
Thorne & Derrick and their world-class supply chain of manufacturers are committed to providing compliant explosion proof products to provide safe Power, Lighting, Heating & Ventilation to the hazardous area industries – additionally our team of Sales Engineers are CompEx Foundation course certified and attend regular product training with manufacturers.
We are leaders in the development and distribution of Product Innovations with ATEX-UKCA & IECEx Compliance that deliver significant improvements to clients plant, people and operational safety in the explosive atmosphere industries. Your proactive problem solvers experienced in succession planning for the replacement of obsolete, non-conformant and legacy equipment in hazardous areas.
The UK Office for Product Safety and Standards has issued a product recall for a pneumatic fan that has been incorrectly and unsafely sold as “explosion proof”.
The product may not be safe for use in potentially explosive or flammable atmospheres as there is no evidence it has been subject to the appropriate conformity assessment, the Trading Standards website says.
Serious Risk
The ‘Powerstar Electricals BTF Series Explosion Proof Axial Flow Fan’ originates from China and was sold in the UK as suitable for use in hazardous areas and explosive atmosphere environments – the fan was available in 10″, 12″, 14″, 16″, 18″ and 20″ diameters. This product poses a “Serious” level of risk if used in potentially explosive or flammable atmospheres.
The fan has been assessed as presenting a serious risk of harm as it has the potential to act as an ignition source in a flammable atmosphere, which could lead to fire and explosion.
The range of fans have not been subject to an appropriate conformity assessment and do not bear any of the required markings from an ATEX Notified Body. The products do not meet the requirements of the Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Regulations 2016 (ATEX), the Office for Product Safety and Standards website says.
The products have been withdrawn from saleand recalled from all known end-users and customers. Any customers who bought one of the products is being recommended to stop using these products in environments where a flammable or explosive atmosphere could form. The UK Office for Product Safety and Standards advise customers should contact their distributor to request redress.
Here is a copy of the Safety Report – this Product Safety Report 46 was published on 19th November 2021 and the original version is available to download here.
Product
Powerstar Electricals BTF Series Explosion Proof Axial Flow Fan
Images
Alert Number
2111-0107
Product Type
Pneumatic fan intended for use in explosive atmospheres
Product Identifiers
Powerstar Electricals BTF Series Explosion Proof Axial Flow Fan
Product Description
Pneumatic portable axial flow fan with AC electric motor – was sold as
suitable for use in high-hazard environments
Country Of Origin
China
Counterfeit
Not Counterfeit
Risk Level
SERIOUS
Risk Type
The product may not be safe for use in potentially explosive or flammable atmospheres as there is no evidence it has been subject to the appropriate conformity assessment
Risk Description
This product has been assessed as presenting a serious risk of harm as it has the potential to act as an ignition source in a flammable atmosphere, which could lead to fire and explosion. The product has not been subject to an appropriate conformity assessment and does not bear any of the required markings. The products do not meet the requirements of The Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Regulations 2016 (ATEX).
Corrective Measures
The products have been withdrawn from sale and recalled from all known customers. We recommend customers stop using these products in environments where a flammable or explosive atmosphere could form. Customers should contact their distributor to request redress.
Notifier
HSE
Powerstar Electricals BTF | Withdrawn and Recalled– should you require impartial technical support regarding ATEX Certification requirements for products on your project, process or facility please do not hesitate to contact us.
Thorne & Derrick Win Excellence in Customer Service Award At HazardEx 2021
Thorne & Derrick
Compliance Commitment
Experts In Equipment for Explosive Atmospheres
Thorne & Derrick and their world-class supply chain of manufacturers are committed to providing compliant explosion proof products to provide safe Power, Lighting, Heating & Ventilation to the hazardous area industries – additionally our team of Sales Engineers are CompEx Foundation course certified and attend regular product training with manufacturers.
We are leaders in the development and distribution of Product Innovations with ATEX-UKCA & IECEx Compliance that deliver significant improvements to clients plant, people and operational safety in the explosive atmosphere industries. Your proactive problem solvers experienced in succession planning for the replacement of obsolete, non-conformant and legacy equipment in hazardous areas.
UKEX Fan | Certified For Use In Hazardous Areas And Explosive Atmospheres
UKEX Fans
Republished with Kind Permission of Scott Harding from Woodcock & Wilson |
the UK leading specialist manufacturers of centrifugal, industrial, Axial and 3rd Party Certified Atex and IECEx fans.
A UKCA “Ex” fan is a fan that has been manufactured, and is correctly certified, for use in potentially explosive atmospheres within Great Britain, meeting all UKCArequirements. As a result of the UK leaving the European Union, the UK government issued a Statutory Instrument to product safety legislation meaning that the European Conformity “CE” marking will be phased out and replaced with a UKCA mark. Hazardous Area certification is also affected, meaning that the European term ATEX will no longer be recognised within Great Britain as it gets replaced with the agreed “UKEX” term.
The UK Government now recognises its own Designated Standards which will replace the EU’s Harmonised Standards that companies must use to ensure their products have conformity to GB Law.
Due to the high potential of a fan producing an ignition, the European Committee for Standardisation, back in 2007, published a standard for the Design of fans working in potentially explosive atmospheres. The current form of this standard is BS EN 14986:2017, which along with standards for non-electrical equipment for explosive atmospheres BS EN ISO 80079-36:2016 and BS EN ISO80079-37:2016 form the constructional requirements for any fan that is to meet the new UKEX certification, GB Law and therefore be suitable to be placed on the “UK market”.
UKEX marking
The common Ex–in–hexagon symbol remains. This symbol alongside the UKCA mark will indicate that the fan complies with current UK legislation for hazardous area use. The correct marking is supported by UKEX documentation. Many manufacturers are using the UKCA, EU CE and the Ex logo where products meet both UKEX and ATEX requirements. From the beginning of January 2021, UKCA marked products along with UKEX goods for hazardous areas are being phased to replace CE and ATEX products. From the 1st January 2023 UKCA and UKEX requirements will only apply. CE and ATEX will no longer be accepted in Great Britain.
The World’s First ATEX & IECEX certified portable ventilation fans packed and ready to go from our warehouse with fast delivery. Contact Us for more information.
What is the difference between ATEX, IECEx and UKEX fans?
The requirements for self-certification and third party certification for Category 1, 2 and 3 hazardous area equipment remain unchanged across both UKEX and ATEX schemes. This contrasts with the IECEx scheme, where all equipment and the manufacturers design and production facilities must be independently assessed and approved. IECEx documentation can be used to form the technical assessments for both UKEX and ATEX certification. It is important to note that the documentation must be approved by, or submitted to, the appropriate accredited body. Only UK Approved Bodies can certificate for UKEX products. Only EU Notified Bodies can be used for ATEX certification which is valid in the European Economic Area (EEA) including Northern Ireland.
UKEX is being phased in and will become mandatory in GB from 1st January 2023
UK Designated Standards compliance
UKEX requires involvement of a UK Approved Body for Category 1 and 2 equipment
UKEX allows for “self certification” of Category 2 and 3 equipment
ATEX is mandatory in the EEA
ATEX 2014/34/EH Directive and EU Harmonised Standards compliance
ATEX requires involvement of an EU Notified Body for Category 1 and 2 equipment
ATEX allows for “self certification” of Category 2 and 3 equipment
IECEx is an international standard, seen as best practise outside EU and UK.
IECEx does not allow for any “Self-certification”, ensuring that the purchaser/end user is not held accountable for product compliance.
IECEx : the manufacturer must hold a relevant BS EN ISO 80079-34 Quality Assessment Report (QAR)
➡ See more information about the Exstream fan range – the first in the World certified to both Electrical & Non-Electrical (Mechanical) requirements of the ATEX IECEx Directive.
EXPERTS IN EQUIPMENT FOR EXPLOSIVE ATMOSPHERES
LEADERS IN ATEX INNOVATION TO THE HAZARDOUS AREA INDUSTRIES
Thorne & Derrick are leaders in the development and distribution of Product Innovations that deliver significant improvements to clients plant, people and operational safety in the explosive atmosphere industries.
Your proactive problem solvers experienced in succession planning for the replacement of obsolete, non-conformant and legacy equipment in hazardous areas.
Your first-choice provider of innovative and competitive solutions to ensure ATEX & IECEx Compliance for Hazardous Area Electrical, HVAC & Process Instrumentation Equipment to UK and international projects.
Back in the early noughties, Sigma-HSE’s Technical and Operations Director was working in the UK’s Health and Safety Executive as a Process Safety Specialist Inspector and was drafting guidance for the warehousing industry.
This cumulated with the publication of HSG71 Chemical Warehousing: The Storage of Packaged Dangerous Substances, which is still freely available from the HSE website.
This guidance was aimed at anyone with the responsibility of storing dangerous substances, regardless of facility size, and was applicable to transit/distribution warehouses, open-air compounds and locations generally associated with a chemical production site or end-user.
Prior to drafting this guidance, he also undertook a survey of the warehousing and logistics industry. Throughout this time, the examination and analysis of multiple returned survey forms raised one significant issue – only 30% of respondents stated that they stored chemicals or dangerous substances. A subsequent question on the survey provided the reason for this.
When asked what types of substances were stored, the replies stated pharmaceuticals, household and commercial consumer products, cosmetics, agrichemicals, food products etc. The wider logistics/warehousing industry clearly did not recognise that such products can indeed contain or be classified as dangerous substances.
When looking into the products stored by many warehouses and logistics companies across the UK, items such as aerosol cans of hairspray were seen as simply consumer personal products, despite containing extremely flammable LPG gas as an aerosol propellant. Indeed, the individual aerosol cans were correctly labelled as containing dangerous substances.
Warehousing & Logistics | DSEAR Regulations
You only need to travel along the UK’s motorway network to appreciate the growth in extremely large warehousing and logistics operations throughout the country (which continues to expand significantly), to understand how much potential there is for catastrophe if dangerous substances are not correctly understood, let alone stored or transported properly.
Introduction to DSEAR and Warehousing/Logistics
Although there is a guide for the safe storage of packaged dangerous goods, there is, in fact, a set of regulations with which the warehouse and logistics industry must comply. These regulations are the Dangerous Substances and Explosive Atmosphere Regulations (DSEAR) 2015.
DSEAR regulations deal with anything that can burst into flames or explode. This can include standardised materials that have already been classified as explosive or flammable i.e., liquids and gases, but will also include a range of combustible dust and powders. Many of these combustible substances are not classified as dangerous, but can still be ignited, thus resulting in fires or explosions, examples include foodstuffs (flour, sugars etc) and other organic solids.
Alongside materials, DSEAR regulations will apply to most activities that are undertaken throughout the warehousing and logistics industry (if materials are capable of combustion). The HSE state that a DSEAR may apply to any of the below activities:
storage of petrol as a fuel for cars, boats or horticultural machinery
handling and storage of waste dust in a range of industries
handling and storage of flammable wastes such as fuel oils
storage and display of flammable goods, such as paints, in shops
filling, storing and handling aerosols with flammable propellants such as LPG
transporting flammable substances in containers around a workplace
deliveries from road tankers, such as petrol and bulk powders
chemical manufacturing, processing and warehousing
the petrochemical industry, both onshore and offshore
handling, storage and use of gases under pressure
As with all UK health and safety legislation, the regulations require you to undertake a risk assessment – this time focussed on those work activities handling substances capable of fire and explosion – and aim to prevent fires or explosions and to protect against the effects of fire and explosion.
Warehousing/Logistics Equipment
The primary focus of a DSEAR is to prevent fires and explosions. Essentially, this requires the prevention of a flammable atmosphere (a mixture of fuel and air capable of combustion). Where such flammable atmospheres are present on-site, then you must reduce the probability of potential ignition sources becoming realised.
As a result, mechanical or electrical equipment that has the potential to create an ignition source and is located within a flammable atmosphere generated under normal and expected malfunction operations needs to be special – this is often known as ATEX or Ex equipment.
Understanding Site Zones
To ensure that all equipment present in specific zones are suitable, the determination of where on your site potential flammable atmospheres and their extent/size is done by undertaking a Hazardous Area Classification (HAC) study. This, in effect, results in the creation of specifically classified zones.
Once these zones are known, any mechanical or electrical equipment, as well as fixtures, fittings and tools present, must be removed or replaced by special ATEX or EX equipment.
However, a challenge that many companies that Sigma-HSE have worked with, as stated in a previous blog on how to avoid over-zoning in hazardous areas, is that when they undertake risk assessments, like DSEAR, they;
‘Err on the side of safety. Whilst this should not be deemed to be an issue, it may be over cautious as it can result in large hazardous areas being designated and, in some cases, a higher than necessary classification of zoning (i.e. Zone 1/21 instead of Zone 2/22) or by blanket zoning an entire area.’
It must be noted that when hazardous zones are updated then a risk assessment must be undertaken by a competent person. Therefore, by incorrectly assigning an area the wrong zone, a large amount of financial expense in terms of purchasing and maintaining ATEX or EX certified equipment can be caused.
ATEX
Storage of Potentially Hazardous Materials
Obviously, with most warehousing operations, packaged substances are simply stored and then transported. These materials, when in their individual containers, ensures that the generation of flammable atmospheres is not possible. But, if these materials are to be spilt during stock movement, or if said containers leak, the possibility of generating a flammable atmosphere increases drastically.
There have been many serious fires caused by the spillage of flammable materials during the movements of materials within warehouses. One very large fire that resulted in the destruction of the whole warehousing structure occurred at a Boots site in Nottingham several years ago. In this incident, a forklift truck (not certified for use in flammable atmospheres) ran over a spilt aerosol can – the forklift truck was the source of ignition, and a small incipient fire very quickly grew to involve other combustible stock stored nearby.
Even if you are confident that you do not store or handle dangerous substances as stock, ancillary operations on site will utilise dangerous substances – and hence a DSEAR risk assessment including the Hazardous Area Classification is necessary. The presence of natural gas-powered boilers and heating systems; LPG or diesel-powered forklift trucks; even recharging electric forklift trucks (due to the generation of hydrogen gas) means that a DSEAR risk assessment is required.
ATEX Doors | Providing safe segregation between safe (non-hazardous) and explosive atmosphere (hazardous areas) workplaces
Stock Insurance
The safe storage and supply of goods, alongside the safety of employees and your businesses infrastructure i.e., warehouses, machinery and transport equipment are of huge importance to the success of your business. So, by complying with DSEAR regulations, you’re preventing potential disasters that could severely impact your operations.
We touched upon the topic of insurance for the manufacturing industry a recent blog that you can read here. But a key finding was the fact that insurance companies are increasingly asking manufacturing businesses if they have undertaken a DSEAR assessment. As a result, we at Sigma-HSE have had multiple requests from these manufacturing businesses to undertake a DSEAR as requested by insurance companies.
As a result, warehousing and logistics businesses should start to think about the relationship between DSEAR and insurance. Although there isn’t a specific fire and explosion damage insurance policy that can be issued by insurance companies, there are other forms of insurance, that can pay to repair or replace items damaged due to a disaster caused by the above. So, by undertaking a DSEAR assessment, you can decrease insurance costs by confirming to insurance companies that you have applied a recognised safety regulation to your work environment.
Sigma-HSE are recognised experts in DSEAR and have undertaken DSEAR risk assessments throughout the processing industries for many years. Our consultancy team are on hand to discuss your requirements and will work with you to provide actionable safety solutions that are both cost and time effective.
If you are unsure about the fire and explosion capabilities of the substances handled at your facility, Sigma-HSE’s accredited testing laboratory can undertake all required testing, according to the relevant standards with a quick turnaround service.
Contact Details
Sigma-HSE (UK) Ltd, Unit 2 Moorside Point, Moorside Road, Winchester, Hants., SO23 7RX Tel: +44 (0)1962 840570, Web: www.sigma-hse.com
About Sigma-HSE (UK) Ltd
Sigma-HSE was formed in 2012 in Winchester, UK. Our vision is to provide a single source of expert knowledge regarding process safety in the work environment. Our broad range of consultancy services include, ATEX/DSEAR Assessments, HAZID/HAZOP Studies, SIL/LOPA Assessments. We have the expertise to facilitate COMAH needs and to meet Process Safety Management requirements.
Sigma-HSE is a fast-growing organisation in the fields of health & safety and the environment, with bases in Europe, Asia and the Middle East, and have associated partnership in USA.
EXPERTS IN EQUIPMENT FOR EXPLOSIVE ATMOSPHERES
leaders in ATEX Innovation To The Hazardous Area Industries
Thorne & Derrick are leaders in the development and distribution of Product Innovations that deliver significant improvements to clients plant, people and operational safety in the explosive atmosphere industries.
Your proactive problem solvers experienced in succession planning for the replacement of obsolete, non-conformant and legacy equipment in hazardous areas.
Your first-choice provider of innovative and competitive solutions to ensure ATEX & IECEx Compliance for Hazardous Area Electrical, HVAC & Process Instrumentation Equipmentto UK and international projects.
Terry McDonald (Sales & Business Development Manager) collecting the Winners Award on behalf of Thorne & Derrick from Alistair Hookway (Editor, HazardEx).
Best Customer Service
Thorne & Derrick International, based in the UK, are delighted to announce that we have been voted Winners of the Award for ‘Best Customer Service’ at the annual HazardEx Gala Dinner on 6th October 2021. The competitive Award category at the prestigious event was for providing excellent customer service over the last two years.
Terry McDonald said, “It was an honour to collect the award for Excellence in Customer Service on behalf of Thorne & Derrick – we have a robust reputation for supporting our customers with the replacement and upgrade of end-of-life equipment to deliver significant operational safety and process improvements to their project or plant.
We proactively solve problems for customers.
We are experienced in succession planning, often providing customised products and engineered solutions to complex challenges in the provision of LV-HV electric power, lighting, heating and ventilation.
We design systems.
Whether it be complex multi-kilometre, major-project heat tracing systems for process pipework, cable jointing solutions for high voltage power networks or compliant lighting systems for explosive atmospheres.
Thorne & Derrick have been at the forefront of many critical national infrastructure projects supplying customers with world-class cable accessory productsto build new high voltage electrical systems; powering the renewable energy revolution and data centre sectors across numerous UK, European and international projects.
We are passionate about Customer Care – service levels are subject to continuous improvement by ongoing investment in professional and technical training for the staff by our supply chain and outsourced providers, such as CompEx and Just Williams.
Working closely with Northern Skills Group and their Apprenticeship Programmes we have successfully employed 5 new staff into our business over the last 2 years – the Apprentices have successfully achieved City & Guilds Distinction grade certificates and support our customers across sales, marketing and business administration roles.
We would like to thank everyone who took the time to vote for Thorne & Derrick and all Delegates, Speakers, Exhibitors and Visitors that attended Hazardex2021.
Innovation, sAFETY, Design
& Customer Service
Introducing Innovation & Improving Safety |in 2019 Thorne & Derrick, the Exclusive Distribution Partner for Dynaco, launched their World’s First ATEX Certified High-speed Roller Doors into the UK – providing the customer with economic benefits through reduced energy costs with carbon footprint reductions and Health & Safety improvements.
Over the last 2 years, Thorne & Derrick the Leaders in ATEX Innovation, have introduced several products which have led to improved efficiency, reliability and productivity in the hazardous area and process industries.
The Dynaco product range was selected as Highly Commended in the Contribution To Safety Categoryat Hazardex 2021. Pictured : Yves Degroote (Dynaco, Business Development Manager).
Designing Customer Service Excellence | Pictured: Barry Thompson (Director of Hazardous Area Lighting Division at Raytec) congratulates Terry on the evening of the Awards ceremony. Raytec, world leaders in the manufacture of LED lighting for explosive atmospheres, won the HazardEx 2020 Award for “Best Customer Service” for their Lighting Design Service.
Thorne & Derrick are a Preferred Stockist & Distributor for the Raytec SPARTAN range providing customised lighting design services and competitive product supply from extensive stocks – we have successfully supplied and upgraded multiple customers facilities to SPARTAN brilliant bright-white LED technology, providing hazardous area lighting systems with significantly reduced annual energy consumption and lower carbon emissions.
Terry McDonald with Katrina Parrot (Sales & Business Development Manager | EXHEAT) displaying the most extensive range of Hazardous Area Electrical Heating products including their Bulldog, The World’s First Portable ATEX Heater, at Hazardex 2021. To maintain the highest levels of customer service Thorne & Derrick hold the largest stocks of electrical heating products for explosive atmospheres in the UK.
Press Release Date: 02.04.2020 uploaded by Chris Dodds (T&D Sales + Marketing Manager) World’s First Fully Certified ATEX Doors Thorne & Derrick International, the Experts in Equipment for Explosive Atmospheres, today announce the signing of a Commercial Distribution Agreement...
Press Release Date: 04.07.2019 uploaded by Chris Dodds (T&D Sales + Marketing Manager) Category: Stockist Distributor Agreement Announcement Thorne & Derrick International announce that they have signed a Preferred Distributor Agreement with Raytec, the world leading manufacturer of LED...