Water leak detection systems provide essential area monitoring for data centres and raise an alarm in the incident of a water leak occurring.
Data Centres, Exchanges and Switch Centres provide a critical service relied upon by millions of subscribers in their day to day business and life. Continuity of service is not only essential to users but also vital in terms of revenue to their operators.
Data or communications centres are built to the latest designs employing up to the minute features and technologies. Mile upon mile of data, network and power cable is installed under raised access floors where it can be organised and routed safely out of sight.
This void also contains water service pipes feeding A/C units, toilets, kitchens and more, all of which could leak and cause damage to electrical systems. Water leak detection systems can provide an early warning to developing issues before damage can occur.
Andel Floodline leak detection systems are chosen as the best, most reliable and cost-effective option by many of the world’s most prestigious “blue-chip” organisations. In the UK companies such as BT, HSBC, Orange, Global Switch, ICM Group, Airbus Industries, Norwich Union, GSK, National Grid and many others are regular end users of Floodline leak detection systems.
Water Leak – A Major Downtime Threat For Data Centre Operators
Special leak detection cable or pad and point sensors are installed floor voids in a design or pattern to provide the best coverage. Pipe-joints and connections are particularly sensitive so sensors are clipped to the floor directly around the ‘footprint’ of each unit or beneath the whole length of pipe work. Point sensors can be targeted at specific items or areas.
Andel Floodline Leak Detection System
Where pipes run at high level or there are roof valley gutters and down pipes, drip trays are suspended below pipes and gutters with leak detection cable running the entire length or point sensors installed at a low end.
Andel’s leak detection systems can zoned to allow quick and accurate location of the leak. Below is an example of how leak detection zones can be designed.
Andel Floodline Leak Detection Sample Zone Diagram
Each A/C unit is allocated a separate ‘Zone’ and runs of water pipe are sub-divided into a number of ‘Zones’ usually 5-10m in length to help isolate the leak to a convenient length.
Point sensors are installed in plant rooms with solid floors to monitor for a build-up or ‘pooling’ of water from leaking equipment, water tanks, booster sets and pumps etc.
All areas are monitored either by individual local Floodline Control Panels or a centrally located Floodline Control Panel. Options include small, stand–alone systems or larger multi–zone control panels. All Floodline systems provide connections for the BMS or other remote monitoring via volt-free contacts or RS232/485 communication protocols.
Zoned leak detection systems are available for up to 128 zones and are flexible to allow for the monitoring of all areas of concern such as toilets, tea points, vending machines, water fountains, kitchens and services risers using the most suitable method for the area.
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ABOUT US
Thorne & Derrick International are your single-source supplier of Electrical, Mechanical, Process & Instrumentation Equipment. T&D provide an outstanding service to UK and international customers – we are highly customer responsive and absolutely committed to providing a world-class service.
T&D supply utilities, power, renewable energy, construction, rail, manufacturing, food/beverage, mining, oil, gas and petrochemical industries – distributing 100,000+ products from 100+ manufacturers from multi-million pound stocks. Since 1985 we have established a solid reputation based on service, integrity and trust.
T&D are the UK’s largest stockist of Drum, IBC & Tank Heaters & Jackets. Delivering UK & Worldwide.
T&D’s online library of Drum, IBC & Tank Heating applications is now updated to include the following : demineralised water stored in 1000 litre IBC’s in a non hazardous area location for the marine industry.
Visit Silicone Heaters (Application Cases) for details of electric surface heating solutions – flexible silicone heating mats and pads can be applied to heat the most complex shapes, geometries, curves and pipes.
Medium Temperature Heating (21-50 degrees Celsius)
High Temperature Heating (50 degrees Celsius+)
Other
IBC Heating Jackets – T&D supply heating and insulating jackets for plastic or steel metal cage IBC’s for bulk liquid storage.
HEATING JACKET VOLTAGE
110 Volt
230 Volt ✓
Low Voltage
HEATING APPLICATION : DRUM, IBC, TANK OR VESSEL
25 Litres
50 Litres
105 Litres
205 Litres
1000 Litres ✓
Other
VESSEL MATERIAL
Steel
Stainless Steel
Plastic ✓
Cardboard
Other
HEAT UP TEMPERATURE
0-5 degrees Celsius
5-20 degrees Celsius
20-50 degrees Celsius ✓
50-70 degrees Celsius
70+ degrees Celsius
N/A (Frost Protection)
HEAT UP TIME REQUIREMENT
0-4 Hours ✓
4-12 Hours
12-24 Hours
24-48 Hours
N/A (Frost Protection)
Contact T&D for specification, support and sales of Electrical Heating Equipment for safe, industrial and hazardous area plant and equipment – we provide process temperature heating and frost protection (Winterisation) products for pipework, valves, IBC’s, drums and tanks.
Trace Heating | UK & Export Sales. Technical Support. Best Prices. Ex Stock.
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T&D are market-leading specialists in silicone heating products and present a new case application for silicone heaters.
Contact T&D for expert technical recommendations and specification advice on providing silicone heating products – we hold the largest UK stocks available at the most competitive prices.
INDUSTRY : Pipe Curing / Heating
SILICONE HEATER TYPE
Silicone mat – custom made preformed heating solution based on pipe diameters.
SILICONE HEATERs APPLICATION
Surface heating mats applied to the face of pipework and joints of pipe systems to provide even surface heating. Application requires a preformed silicone heater mat to guarantee good surface contact, there are multiple application requirements including anti-frost protection on valves and taps. Heating for the curing of joins in implementing pipe systems and simply keeping solutions at temperature to allow smooth movement or transportation.
BENEFITS OF SILICONE
Custom design and manufacture capabilities enabled these silicone heating solutions to deliver constant heat control to an industry that can be significantly affected by fluctuating cold temperatures below 10°C. The fitting of a preformed heater is both simpler on installation and guarantees a more efficient and constant heat source when sized to individual pipe sizes. Although not available with an adhesive backing, the permanent preformed design delivers a high quality performance.
SAFE or HAZARDOUS AREA?
Safe area heating. Contact T&D for specialist advice on ATEX & IECEx certified products for hazardous area heating applications.
T&D are the UK’s largest stockist of Drum, IBC & Tank Heaters & Jackets. Delivering UK & Worldwide.
T&D’s online library of Drum, IBC & Tank Heating applications is now updated to include the following : extra virgincoconut oil stored in 205 litre drums in a non hazardous area location for the pharmaceutical industry.
Visit Silicone Heaters (Application Cases) for details of electric surface heating solutions – flexible silicone heating mats and pads can be applied to heat the most complex shapes, geometries, curves and pipes.
Medium Temperature Heating (21-50 degrees Celsius)
High Temperature Heating (50 degrees Celsius+)
Other – Melt coconut oil at 40ºC. Coconut oil heating.
IBC Heating Jackets – T&D supply heating and insulating jackets for plastic or steel metal cage IBC’s for bulk liquid storage.
HEATING JACKET VOLTAGE
110 Volt
230 Volt ✓
Low Voltage
HEATING APPLICATION : DRUM, IBC, TANK OR VESSEL
25 Litres
50 Litres
105 Litres
205 Litres ✓
1000 Litres
Other
VESSEL MATERIAL
Steel ✓
Stainless Steel
Plastic
Cardboard
Other
HEAT UP TEMPERATURE
0-5 degrees Celsius
5-20 degrees Celsius
20-50 degrees Celsius ✓
50-70 degrees Celsius
70+ degrees Celsius
N/A (Frost Protection)
HEAT UP TIME REQUIREMENT
0-4 Hours
4-12 Hours ✓
12-24 Hours
24-48 Hours
N/A (Frost Protection)
Contact T&D for specification, support and sales of Electrical Heating Equipment for safe, industrial and hazardous area plant and equipment – we provide process temperature heating and frost protection (Winterisation) products for pipework, valves, IBC’s, drums and tanks.
Thorne & Derrick are inviting you to join LinkedIn’s fastest growing Discussion Group – Process & Hazardous Area Industries : Heat Tracing, Gas Detection, Fluid Control & Flow Measurement. News, projects, videos, promotions, whitepapers, jobs, webinars, press plus much more.
By Chris Dodds : estimated reading time 4 minutes
a Competitive Comparison Analysis
by Katronic, a specialised UK manufacturer of Clamp-on Ultrasonic Flowmeters.
In this following article, we consider the pros and cons of installing ultrasonic clamp-on or electromagnetic (magmeter) type flow meters. We apply some cost-benefit analysis to establish conclusive evidence of the value-engineering savings and ROI to be derived from the specification and installation of ultrasonic clamp-on flowmeters.
Call T&D for Katronic Flowmeters
Accuracy
A magnetic flow meter (magmeter) would be expected to give an accuracy of anywhere between 0.15% and 2% depending on the manufacturer and the application requirements. Katronic ultrasonic flowmeters have an accuracy of 1-3% of measurement.
The range of a magmeter would be anything from 5mm to 2m depending on the supplier.
Ultrasonic flowmeters cover a range of 10mm to 3.5m with only two different sensor types.
Price
The lowest cost magmeters start at > £1,000.00 but can exceed up to £20,000.00+ depending on the size of the pipe. Clamp-on flowmeters would cost between £ 3,000 and £ 6,000.00 depending on the meter configuration required.
Hazardous Area Flowmeter – KATFlow 170 Katronic
Application limitations
Magmeters cover a large range of liquids, however the medium MUST be conductive. One of the biggest problems with these type of flowmeters is that they are not able to measure liquids such as hydrocarbons and condensates. Ultrasonic flowmeters will measure virtually any liquid provided that the solid or gaseous content is not too high.
Also unlike magmeters the pipe condition does have an effect on performance.
Flow range
Information available on magmeters would indicate a flow velocity range of 0.5 m/s – 10 m/s.
Katronic ultrasonic flowmeters cover a flow velocity range of 0.01 m/s – 25 m/s.
Magnetic flowmeters are an in-line device and therefore are susceptible to pressure changes and do cause a pressure drop across the meter. Clamp-on flowmeters are completely independent of pressure.
Installation / Commissioning
It is essential to break into the flow line to fit a meter and it may be necessary to weld flanges onto the pipeline. The fitting of an electromagnetic flowmeter is costly, both in material and manpower and involves shutting down the process which would be costly and is sometimes impossible.
Clamp-on ultrasonic flowmeters are completely free from installation and commissioning concerns and involve zero shut down time.
No Cutting. No Welding. No Cost.
Servicing / Calibration
Magnetic meters can be susceptible to damage and loss of calibration owing to particulate in the liquid and the general process condition. It would be recommended to remove the flow meter for checking on a regular basis thus incurring additional shut-down and cost. This is not required with the Katronic range of clamp-on meters.
Return of Investment Comparisons
Clamp-On Ultrasonic Vs Alternative Metering Technologies
Base Data
Clamp-On Ultrasonic Meter
Turbine Flowmeter
Vortex Flowmeter
Electromagnetic Flowmeter
Orifice Plate
Meter Capital Costs
150mm OD, 1500 l/min
£2,750.00
£800.00
£1,250.00
£1,800.00
£1,250.00
Engineering Costs
£60 per hour
£30.00
£1,920.00
£960.00
£960.00
£1,920.00
Installation Costs
£50 per hour
£200.00
£400.00
£400.00
£400.00
£400.00
Commissioning Costs
£50 per hour
£50.00
£50.00
£50.00
£50.00
£50.00
Costs Due To Loss Of Production
1000 per hour
£0.00
£8,000.00
£8,000.00
£8,000.00
£8,000.00
Pumping Costs Due To Pressure Loss
£/10 years
£0.00
£4,400.00
£4,400.00
£0.00
£4,400.00
Mean Time Between Failure MTBF
Years
10
1
5
10
2
Repairs/Calibration
#/10 years
1
10
2
1
5
Cost To Repair
10 years
£250.00
£2,500.00
£500.00
£250.00
£1,250.00
Losses Due To No Metering (Per Year)
1 pence/1000 l = £7,884
10 years = £78,840
Total Costs
£3,280.00
£18,081.00
£15,567.00
£11,471.00
£17,277.00
Katronic Ultrasonic Flow Meters
Benefits of CLAMP-ON ULTRASONIC Meters
No shut down or loss of production
No costly or risky engineering work
No pressure drop within the pipe or risk of leakage
No contact with the fluid (therefore hygienic)
Quick and easy installation and measurement
Low maintenance
Flow profile compensation for changes in temperature, density and viscosity
High temperature tolerance
Cost-effective solution, particularly on a large pipes
Numerous pipe diameters and materials
Should you require competitive quotation or assistance with the specification and supply of Flowmeters please either complete the application form below or call T&D Sales Engineers – contact T&D to discuss hazardous area flowmeters for installation in potentially explosive atmospheres.
T&D: Distributor Of Water, Gas, Heat, Energy & Flow Meters – contact us for competitive prices, delivery and technical support.
Invitation – network, engage, promote
Thorne & Derrick are inviting you to join LinkedIn’s fastest growing Discussion Group – Process & Hazardous Area Industries : Heat Tracing, Gas Detection, Fluid Control & Flow Measurement. News, projects, videos, promotions, whitepapers, jobs, webinars, press plus much more.
ABOUT US
Thorne & Derrick International are your single-source supplier of Electrical, Mechanical, Process & Instrumentation Equipment. T&D provide an outstanding service to UK and international customers – we are highly customer responsive and absolutely committed to providing a world-class service.
T&D supply utilities, power, renewable energy, construction, rail, manufacturing, food/beverage, mining, oil, gas and petrochemical industries – distributing 100,000+ products from 100+ manufacturers from multi-million pound stocks. Since 1985 we have established a solid reputation based on service, integrity and trust.
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