Electrical Heat Tracing made by Eltherm is employed to maintain exact temperatures when transporting temperature-sensitive chemicals in Tank Containers, SWAP Containers, Road Tankers and IBC’s (Intermediate Bulk Containers). Temperature maintenance for tank heating applications is required for substances such as MDI, highly viscous industry materials, oils, resins, fat, coatings, bitumen, adhesives, foods and casting compounds.
Eltherm Tank Container heating systems in operation
Benefits of the eltherm heat tracing system
Exact temperature maintenance along the entire production and transport chain
Best possible operational capacity for the entire fleet
Safe temperature maintain for loading and unloading
Hitch-free transport operation
No cold zones, even when cables are damaged
Quick repair and easy maintenance
Resistance to moisture and salt water
Control Accuracy for Precise Temperatures
A special assembly technique for EHT on Tank Containers developed by Eltherm engineers plus reliable monitoring and control ensures uniform temperature accuracy across the entire tank surface. It is resistant to vibration impact and thus designed for reliable operation. Apart from the Tank Container itself, the EHT system takes account of outlets, riser pies, including insulating sleeves for valves and ball taps.
Tank Heating Cables | advantages
Solutions for all sensitive temperatures during transport, storage, loading and unloading at +/- 2 °C
Standard performance to 18 kW, more electrical performance possible
Maintenance temperatures with PTFE trace heaters up to 210 °C, with MI trace heaters > 250 °C
PTFE trace heaters resistant to cargo load temperatures up to 260 °C
Exact temperature maintenance during storage and transport
Designed for voltage supply from 220 V to 500 V for global fleet operations
Heat up of empty tank before cargo loading
Safe compensation of heat loss on thermal bridges such as support struts
Light weight of the EHT system, high performance
Reliable, trouble free operation even during power supply fluctuation during ship transport
Electrical controllers with hysteresis of +/- 1 °C
One heating circuit remains operable even when the other is damaged thanks to redundant design
Repair and easy maintenance of PTFE insulated trace heaters possible anywhere, anytime
Monitoring and storage of all temperature data along the entire storage and transport cycle
Tank container for hazardous areas covered by ATEX approval
Tank Heating
Electrical Heating Specialists
Thorne & Derrick International, based in the UK, can specify and supply from stock an extensive range of Electrical Heating Equipment for industrial and process heating applications – this includes temperature maintenance and frost protection (Winterisation) products for pipework, valves, IBC’s, drums, hoses, tanks and vessels. We produce custom silicone heaters for rapid and high temperature heat-up of complex shapes and surfaces – from concept, design to the delivery of standard or bespoke heaters on the shortest lead times. From the largest UK heat tracing cable stocks we deliver Electric Trace Heating Systems for pipework frost protection, ramp heating, roof/gutter snow melting and de-icing – enquire about our in-house design service.
EXPERTS IN WINTERISATION SOLUTIONS FOR INDUSTRIAL & HAZARDOUS AREA ENVIRONMENTS
Thorne & Derrick hold the largest UK stocks of frost protection & winterisation equipment to help keep your plant and personnel operational during the winter months.
Thorne & Derrick understand that prolonged periods of low ambient temperatures can bring operations to a standstill costing thousands of pounds in lost downtime.
Experts in heating solutions for use in industrial & explosive atmospheres, Thorne & Derrick have the knowledge & expertise to help clients prevent unnecessary down time this winter.
We can provide overnight delivery of Trace Heating Cables at the most competitive prices to guarantee frost protection of your pipelines and mechanical services.| Ask About Our Heat Trace Design Service.
💡 Contact us today and our skilled and friendly team can provide technical support as well as reliable, fit for purpose and compliant solutions to suit your exact requirements.
➡See our Winterisation blog TOP PICKS, including our most read articles about Trace Heating and the requirement for electrical heating products and systems to combat and mitigate Winter weather effects.
Freeze prevention is essential for smooth, safe railway traffic, wherever winters are cold. If switch points can be set and the tracks are kept free from ice and snow, trains remain on track and on time. A reliable, energy efficient electrical trace heating system with intelligent monitoring control achieves just that. Rather than wait in the cold, commuters reach their destination punctually. And the train service arrives as it should.
The requirements: optimised heat transfer from the heater to the rail or point, the best possible energy efficiency, simple and fast assembly and minimum maintenance, easy accessibility by assembly to the outside of the rail or change point. In addition, a thermally insulating cover minimises heat loss and offers protection from damage.
Railroad Switch Heaters
The EL-Track System for Power Rails
Power and control system, the complete electrical rail trace heating and easy-to-fit clamps constitute an integrated system for safe operation covering many miles of rail network: It was this Eltherm solution that convinced Washington‘s Metropolitan Area Transport Authority (WMATA). The task: freeze prevention on the power rails. This avoids interruptions in the power supply caused by ice and snow.
The project started with the Potomac Yard infill station in Alexandria on the Blue and Yellow Lines, followed by the Silver Line, a 23-mile (37 km) extension that links Washington Dulles International Airport to the network. An integrated solution with an extensive power and control monitoring system was developed with the renowned US specialist MC Dean. The compact, flexible constant wattage heater design adapts easily to any rail profile.
Fitted easily with assembly clips, the system minimizes gaps and provides maximum heat transfer to the rail. A specially developed, unique thermal insulating cover profile reduces heat loss and improves heat transfer directly to the top of the power rail.
An Eltherm Rail Heating System In Operation
Electrical Rail Trace Heating
Technical Benefits
All-in-one power and control plus heating system
Optimised heat transfer
Fast and easy assembly
Low maintenance requirements
Project scope
370 km (230 mile) power rail heating
770 heating circuits
28 control stations
Schematic Diagram Of The El-Track System
Thorne & Derrick specialise in providing specialist heating for industrial and hazardous areas including Eltherm’s heat tracing cables and heated hoses.
ELTHERM INDUSTRIAL & HAZARDOUS AREA HEATING
Eltherm heating products provide freeze protection, temperature maintenance and temperature control ranges of up to 1000°C and are used in many industries and applications from oil and gas to utilities and power generation. Eltherm products are manufactured to the highest hazardous area specifications including ATEX and IECEx for heating pipes, hoses, drums, vessels and IBC’s.
Eltherm self regulating heat trace cable provides frost protection and maintains product viscosity in pipes, tanks, drums and vessels
Electrical Heating Specialists
Thorne & Derrick International, based in the UK, can specify and supply from stock an extensive range of Electrical Heating Equipment for industrial and process heating applications – this includes temperature maintenance and frost protection (Winterisation) products for pipework, valves, IBC’s, drums, hoses, tanks and vessels. We produce custom silicone heaters for rapid and high temperature heat-up of complex shapes and surfaces – from concept, design to the delivery of standard or bespoke heaters on the shortest lead times. From the largest UK heat tracing cable stocks we deliver Electric Trace Heating Systems for pipework frost protection, ramp heating, roof/gutter snow melting and de-icing – enquire about our in-house design service.
EXPERTS IN WINTERISATION SOLUTIONS FOR INDUSTRIAL & HAZARDOUS AREA ENVIRONMENTS
Thorne & Derrick hold the largest UK stocks of frost protection & winterisation equipment to help keep your plant and personnel operational during the winter months.
Thorne & Derrick understand that prolonged periods of low ambient temperatures can bring operations to a standstill costing thousands of pounds in lost downtime.
Experts in heating solutions for use in industrial & explosive atmospheres, Thorne & Derrick have the knowledge & expertise to help clients prevent unnecessary down time this winter.
We can provide overnight delivery of Trace Heating Cables at the most competitive prices to guarantee frost protection of your pipelines and mechanical services.| Ask About Our Heat Trace Design Service.
💡 Contact us today and our skilled and friendly team can provide technical support as well as reliable, fit for purpose and compliant solutions to suit your exact requirements.
➡See our Winterisation blog TOP PICKS, including our most read articles about Trace Heating and the requirement for electrical heating products and systems to combat and mitigate Winter weather effects.
Cold recyclers are used to skim the old road surface and apply a new surface simultaneously. The skimmed material is then recycled. To achieve a homogeneous surface finish, hot Bitumen is added to the process. b Due to the varying width of the working surface, the feeder hoses need to be flexible and up to 5 m long.
Keeping Bitumen Flowable at 180°C
Bitumen is used in road construction for asphalt overlays and to repair road damage. It is also used in joint and sealing technology for concrete and asphalt surfaces. Hot asphalt installation is a highly automated process in which heated pressure hoses are used to keep the bitumen at 180 °C. Without heat tracing, bitumen would loose its flowability and pumpability, causing damage to machines, pumps and dispensers.
Heated Pressure Hoses Advantages
Reliable temperature maintain to safeguard specific properties such as bitumen flowability (viscosity)
Flexibility and yet robust in tough industrial use
Reliable protection against condensation
Long-term reliable function
Resistance to aggressive product components
Long-term reliable function
Low maintenance, reduced down times
Heated Pressure Hoses in Bitumen Applications
Pipelines that carry bitumen
Storage tanks and containers for bitumen
Containers for transporting bitumen
Flexible heated hoses for transporting bitumen from storage to dispensing
Temperatures: 160 to 250 °C
Related Applications
Hotmelt glue systems
Filling machine
PUR foam machine
Processing of heavy oil
Dosing and spray-painting machines
Heated pressure hoses serve to maintain a constant temperature for transporting oil, grease, wax, resin, tar, paint, water, glue, plastics or casting compounds. The heated hose is implemented in machines and robotic systems.
Schematic view of a bitumen processing unit
Thorne & Derrick specialise in providing specialist heating for industrial and hazardous areas including Eltherm’s heat tracing cables and heated hoses.
ELTHERM INDUSTRIAL & HAZARDOUS AREA HEATING
Eltherm heating products provide freeze protection, temperature maintenance and temperature control ranges of up to 1000°C and are used in many industries and applications from oil and gas to utilities and power generation. Eltherm products are manufactured to the highest hazardous area specifications including ATEX and IECEx for heating pipes, hoses, drums, vessels and IBC’s.
Eltherm self regulating heat trace cable provides frost protection and maintains product viscosity in pipes, tanks, drums and vessels
Electrical Heating Specialists
Thorne & Derrick International, based in the UK, can specify and supply from stock an extensive range of Electrical Heating Equipment for industrial and process heating applications – this includes temperature maintenance and frost protection (Winterisation) products for pipework, valves, IBC’s, drums, hoses, tanks and vessels. We produce custom silicone heaters for rapid and high temperature heat-up of complex shapes and surfaces – from concept, design to the delivery of standard or bespoke heaters on the shortest lead times. From the largest UK heat tracing cable stocks we deliver Electric Trace Heating Systems for pipework frost protection, ramp heating, roof/gutter snow melting and de-icing – enquire about our in-house design service.
EXPERTS IN WINTERISATION SOLUTIONS FOR INDUSTRIAL & HAZARDOUS AREA ENVIRONMENTS
Thorne & Derrick hold the largest UK stocks of frost protection & winterisation equipment to help keep your plant and personnel operational during the winter months.
Thorne & Derrick understand that prolonged periods of low ambient temperatures can bring operations to a standstill costing thousands of pounds in lost downtime.
Experts in heating solutions for use in industrial & explosive atmospheres, Thorne & Derrick have the knowledge & expertise to help clients prevent unnecessary down time this winter.
We can provide overnight delivery of Trace Heating Cables at the most competitive prices to guarantee frost protection of your pipelines and mechanical services.| Ask About Our Heat Trace Design Service.
💡 Contact us today and our skilled and friendly team can provide technical support as well as reliable, fit for purpose and compliant solutions to suit your exact requirements.
➡See our Winterisation blog TOP PICKS, including our most read articles about Trace Heating and the requirement for electrical heating products and systems to combat and mitigate Winter weather effects.
Adhesive technology is replacing welding as a production method in the automotive industry: 70% of all assembly processes in car production involves high high adhesives that speed up production and lower costs while making the car frame and body lighter and safer. Adhesives types include single and compound glues, polyurethanes and epoxy resins, as well as structural adhesives. Temperature maintenance of these adhesives is a crucial aspect of ensuring a smooth work flow.
Adhesive Technology for Automotive – exact dosing and temperature control
Full range of EHT expertise from Eltherm
With many years of experience working with leading suppliers and automobile manufacturers, Eltherm offers specialised heat tracing solutions for the entire range of automotive adhesive applications. The objective is to ensure smooth work flow, trouble-free operations and high productivity at a supreme level of quality and reliability – achieved with:
Drum heaters
Heated containers for adhesives
Custom-engineered heating jackets for pumps, valves and dosing equipment
Highly flexible heated hoses on gluing robots
Heated hoses for manual gluing
Supply lines for glue guns
Since coating in automotive environments can be seriously disrupted by even the slightest hint of silicon, Eltherm operates a silicon free (LABS-free) production lab for automotive heated hoses and heating jackets.
Electrical Heat Tracing Systems for the Automotive Industry
Criteria for heated pressure hoses
To maintain an exact temperatures for different types of adhesives
To ensure flowability and workability throughout the production process
To prevent instruments and plants from clogging
To ensure trouble-free flow of materials in complex assembly processes
To follow the fast motions of automatic assembly steps while maintaining reliable function in tough industrial conditions
Special technical advantages:
Evenly spaced heating cables within the heating hose ensure homogenous heat distribution throughout the hose
This technical feature ensures a longer operational life span of automotive assembly equipment, even in where bending elasticity is required
A unique glass-fibre spacer prevents hot spots in moving applications with greater bending strain, as contact between the heaters is avoided (see illustration above)
In addition, the system can be fitted with a specially reinforced heating cable for exceptional strenuous production steps.
The insulation is adapted to the required process temperature and an outer jacket, thus completing the system for ready to use connection
Eltherm Heated Hoses
Thorne & Derrick specialise in providing specialist heating for industrial and hazardous areas including Eltherm’s heat tracing cables and heated hoses.
ELTHERM INDUSTRIAL & HAZARDOUS AREA HEATING
Eltherm heating products provide freeze protection, temperature maintenance and temperature control ranges of up to 1000°C and are used in many industries and applications from oil and gas to utilities and power generation. Eltherm products are manufactured to the highest hazardous area specifications including ATEX and IECEx for heating pipes, hoses, drums, vessels and IBC’s.
Eltherm self regulating heat trace cable provides frost protection and maintains product viscosity in pipes, tanks, drums and vessels
Electrical Heating Specialists
Thorne & Derrick International, based in the UK, can specify and supply from stock an extensive range of Electrical Heating Equipment for industrial and process heating applications – this includes temperature maintenance and frost protection (Winterisation) products for pipework, valves, IBC’s, drums, hoses, tanks and vessels. We produce custom silicone heaters for rapid and high temperature heat-up of complex shapes and surfaces – from concept, design to the delivery of standard or bespoke heaters on the shortest lead times. From the largest UK heat tracing cable stocks we deliver Electric Trace Heating Systems for pipework frost protection, ramp heating, roof/gutter snow melting and de-icing – enquire about our in-house design service.
EXPERTS IN WINTERISATION SOLUTIONS FOR INDUSTRIAL & HAZARDOUS AREA ENVIRONMENTS
Thorne & Derrick hold the largest UK stocks of frost protection & winterisation equipment to help keep your plant and personnel operational during the winter months.
Thorne & Derrick understand that prolonged periods of low ambient temperatures can bring operations to a standstill costing thousands of pounds in lost downtime.
Experts in heating solutions for use in industrial & explosive atmospheres, Thorne & Derrick have the knowledge & expertise to help clients prevent unnecessary down time this winter.
We can provide overnight delivery of Trace Heating Cables at the most competitive prices to guarantee frost protection of your pipelines and mechanical services.| Ask About Our Heat Trace Design Service.
💡 Contact us today and our skilled and friendly team can provide technical support as well as reliable, fit for purpose and compliant solutions to suit your exact requirements.
➡See our Winterisation blog TOP PICKS, including our most read articles about Trace Heating and the requirement for electrical heating products and systems to combat and mitigate Winter weather effects.
Raytec have been working closely with their UK notified body, Eurofins CML to ensure certificates are constantly updated to the latest edition of the standards for all hazardous area lighting in their range. This has allowed Raytec to be one of the first to obtain UKCA certificate numbers.
These will be incorporated into SPARTAN luminaires and hazardous area lighting products over the coming weeks with 3 certificate numbers included on each label – ATEX, IEC Ex and UKCA – allowing the same luminaire to be used worldwide.
Why are these changes important?
While there’s a period of grace to obtain the new UKCA certification, until 01/01/22, many end users will begin to insist that products must conform to the new UKCA certification as soon as possible.
One of the main criteria behind obtaining the new UKCA certification is that products must be approved to the latest editions of the EN60079 standards. Products still using ATEX certificates may have been certified against editions of the standards that could be over 15 years old – with many major changes to the standards in that time, these products may struggle to meet the latest criteria.
💡 Did you Know? Thorne & Derrick using latest software provide a FREE LIGHTING DESIGN SERVICE for the specification and supply of ATEX & IECEx Certified light fittings to provide safe and reliable lighting in explosive atmospheres and hazardous area locations.
Industry leading manufacturers of Lighting Products for hazardous areas | Raytec
SPARTANis a full range of Ex LED luminaires and lighting approved for all ATEX and IEC Ex Zone 1 and Zone 2 hazardous area environments, including UL /CSA C1D2 installations. The hazardous area lighting products are designed for the most extreme environments – Flood, Linear, Bulkhead, Bay and Crane luminaires with emergency and industrial lighting versions are also available from Thorne & Derrick International.
Hazardous Area Lighting Design
Thorne & Derrick’s hazardous area lighting design service is completely free of charge, providing you with a visual 3D representation of the final lighting solution, with detailed lux levels and a true indication of lighting performance. Our lighting design experts will guide you through the entire process, ensuring the optimum lighting solution is achieved.
leaders in ATEX Innovation To The Hazardous Area Industries
Thorne & Derrick are leaders in the development and distribution of Product Innovations that deliver significant improvements to clients plant, people and operational safety in the explosive atmosphere industries.
Your proactive problem solvers experienced in succession planning for the replacement of obsolete, non-conformant and legacy equipment in hazardous areas.
Your first-choice provider of innovative and competitive solutions to ensure ATEX & IECEx Compliance for Hazardous Area Electrical, HVAC & Process Instrumentation Equipmentto UK and international projects.
Follow our Showcase Page on LinkedIn to receive hazardous area product innovations, industry news, whitepapers, videos, technical tips and training webinars for professionals involved in the explosive atmosphere industries.
Press Release Date: 02.04.2020 uploaded by Chris Dodds (T&D Sales + Marketing Manager) World’s First Fully Certified ATEX Doors Thorne & Derrick International, the Experts in Equipment for Explosive Atmospheres, today announce the signing of a Commercial Distribution Agreement...
Press Release Date: 04.07.2019 uploaded by Chris Dodds (T&D Sales + Marketing Manager) Category: Stockist Distributor Agreement Announcement Thorne & Derrick International announce that they have signed a Preferred Distributor Agreement with Raytec, the world leading manufacturer of LED...