Thorne & Derrick | Stockists & Distributors for Raytec SPARTAN
uploaded by Chris Dodds - Thorne & Derrick Sales & Marketing Manager
Raytec SPARTAN
Did you know Raytec SPARTAN Linear range of hazardous area lighting fittings is available with a range of dedicated bracket solutions?
The Raytec SPARTAN mounting and accessories guide provides a useful overview of all mounting solutions – complete range of brackets and clamps are available to suit multiple wall, ceiling and pole mount configurations. DOWNLOAD YOUR GUIDE NOW.
Hazardous area lighting manufactured in the UK by Raytec is ATEX and IEC Ex approved and supplied with a 5 year warranty – a family of ATEX lighting products includes LED Flood, Linear, Bulkhead, High Bay and Crane Floodlights for Zone 1 & Zone 2.
The new Abtech BPGF Fire Resistant Enclosures are available in 2 sizes and the junction boxes are pre-assembled with fire rated ceramic terminal blocks – faster installation, site error reductions, ready-to-fit.
The fire rated enclosures are complete with four M20 threaded entries, two stainless steel plugs and two transit plugs providing increased fire survivability for safety critical electronic and electrical circuits including power, lighting and emergency circuits – satisfying fire safety requirements according to PH120 (BS EN 50200 and BS 8434-2)
BS EN 50200:2015Â Method Of Test For Resistance To Fire Of Unprotected Small Cables For Use In Emergency Circuits
BS 8434-2:2003+A2:2009 Methods Of Test For Assessment Of The Fire Integrity Of Electric Cables. Test For Unprotected Small Cables For Use In Emergency Circuits. BS EN 50200 With A 930° Flame & Water Spray
Fire Resistance Testing enclosures
Fire rated enclosures assembled with 8-way or 12-way ceramic terminals
PH120
Insulation integrity (120-minute exposure) in accordance with BS EN 50200 & BS 8434-2 (>9300 C) with exposure to fire with water spray & mechanical shock. Rated voltage 600V rms.
IEC 331
Insulation integrity (180-minute exposure) in accordance with IEC (>7500 C) with exposure to fire with water spray & mechanical shock. Electrical system fully functional before, during and after test.
Enclosure Specification
Enclosure Type:Â Pre-assembled Fire Resistant GRP
Ingress Protection:Â IP66 to EN60529
Impact Resistance:Â >7Nm
Ambient Temperature Rating:Â -650 C to +1300 C (for normal operation)
Enclosure Material:Â Glass reinforced polyester in grey (RAL 7001). Captive 316 stainless steel fasteners and inserts. Ceramic terminal block.
Oxygen Density:Â 41.8%
Smoke Density:Â 0.0328
Toxicity: CITNLP = 0.05 ‘R’ Value to BS6853 Annex B.1 = 0.23
Electrical Connector Size:Â Up to 6sqmm
Fire Rated Enclosure Reference
Width (mm)
Height (mm)
Depth (mm)
No Of Terminals
Maximum Conductor Size
Abtech BPG6F-120
122
120
90
8
6sqmm
Abtech BPG8F-120
160
160
90
12
6sqmm
Dimensions
Abtech – Hazardous Area Enclosures, Lighting, Junction Boxes & Control Stations
T&D distribute hazardous area isolators and fire resistant isolators rated from 20A-630A with F400 Fire Rated classification designed specifically for installations where the electrical power supply must be maintained for 2 hours at 400°C.
Electrical & Process Instrumentation Equipment for Explosive Atmospheres
Thorne & Derrick are Specialist Distributors of Hazardous Area & Explosion Proof Equipment with IECEx & ATEX Certifications to the onshore and offshore oil, gas, petrochemicals and process industries.
We supply major UK and international infrastructure projects and also MRO (Maintenance, Repair, Operations) requirements for both planned and unplanned plant shutdowns – we react with a rapid response to customer demand to ensure downtime is minimised and reliable Power, Light & Heat is restored or provided.
Working closely with clients and our supply chain we can assess the condition and degradation of your hazardous area installations and implement specifications to manage the planned replacement of legacy equipment conformant with international classifications including ATEX and IECEx.
uploaded by Chris Dodds
Thorne & Derrick Sales Marketing Manager
Experts in Electrical Heating Equipment for Explosive Atmospheres
Freeze Prevention
Pictured: Below is a 15kW Hazloc AEU1 hazardous location heater with a factory built-in electronic thermostat to provide freeze prevention installed on the Torm Almena vessel.
The explosion proof heater is used onboard oil and chemical tankers where it provides heat to the ballast water treatment system deckhouse installed on the main deck.
All the hazardous area certified equipment inside the deckhouse must be minimum Apparatus Class IIB and Temperature Class T4 due to the cargo’s onboard the vessels. The electric heater is used during the winter time where the fresh water and seawater pipes will freeze if the compartment is not heated.
TORM A/S (based in Copenhagen, Denmark) selected Hazloc Heaters to be used on 12 of their current vessels.
TORM is a pure play product tanker company and one of the world’s leading carriers of refined oil products such as gasoline, jet fuel, naphtha and diesel oil. With vessels varying in size from 35,000-114,000 dwt., TORM operates a large modern fleet of product tankers.
Hazloc HEATERS aeu1
iecex & atex Certified
Hazardous Area Explosion Proof Heaters
Zone 1 & 2 (Gas) & Zone 21 & 22 (Dust Atmospheres)
Hazloc Heaters for explosive atmospheres are suitable for use in USA, Canada, Russia and Europe with international hazardous area certifications including ATEX, IECEx, EAC Ex and CSA for both gas and dust atmospheres.
These explosion proof heaters provide space heating, air warming and freeze protection in hazardous areas (gas or dust atmospheres).
The Hazloc explosion proof heater range consists of the AEU1 and XEU1series. Hazloc AEU1 is an ATEX & IECEx Certified Explosion Proof Electric Heater suitable for use in Europe, Russia, Kazakhstan and Belarus while Hazloc XEU1 is suitable for the USA and Canada as well as Russia, Kazakhstan and Belarus.
AEU1
Explosion Proof Heaters
ATEX & IECEX Certifications
3kW – 30kW | 230V – 480V (50 or 60 Hertz) T4Â
Hazloc AEU1 explosion proof heaters are CE Marked and certified for hazardous area Zones and locations to meet ATEX and IECEx requirements – the heaters have also received the Eurasian Conformity (EAC Ex) Mark certifying them for hazardous area locations to the new Customs Union Technical Regulations.
3 sizes of AEU1 heaters include the ExCaliber high performance liquid-to-air heat-exchanger cores available in twenty-six 230VAC or 400VAC, 50 Hzmodel choices to meet the specific heat output requirements and sixteen 480 Volt, 60 Hz models to accommodate shipping vessels, offshore rigs or other applications requiring 60 Hz.
The rugged and versatile AEU1 heater incorporates a high quality immersion heater, high performance fan and motor assembly, a sturdy 2 mm (14 GA) steel cabinet with epoxy/polyester powder coating for corrosion resistance, large control enclosure with an extra port for convenient wiring of an external room thermostat, and enclosure O-rings to minimize moisture ingress. Standard safety features include two temperature high limits and a pressure relief device.
AEU1 electric air heater is suitable for ATEX/IECEx/EAC Ex Zone 1 & 2 hazardous areas (Explosive Gas & Dust Atmospheres) – with 3kW to 30kWhigh power outputs for the circulation of air flow to large potentially explosive atmosphere areas. Maintaining site efficiency and worker productivity in extreme temperatures and T Class ratings to T4.
Hazloc AEU1 | Features & Benefits of Explosion Proof Heater
Hazloc AEU1 – Explosion Proof for Hazardous Area Locations | Robust Reliable Powerful
Heater Certifications for Explosive Atmospheres | Hazloc AEU1
Explosive Gas CertificationsÂ
Explosive Dust Certifications
II 2G, Ex d IIB T4 Gb IP55 (ATEX)
Ex d IIB T4 Gb IP55 (IECEx)
Ex d IIB T4 X IP55 (EAC Ex)
Suitable for ATEX/IECEx/EAC Ex Zone 1 & Zone 2 Gas
II 2D, Ex tb IIIB T135°C Db IP65 (ATEX)
Ex tb IIIB T135°C Db IP65 (IECEx)
Ex tb IIIB T135°C Db X IP65 (EAC Ex)
Suitable for ATEX/IECEx/EAC Ex Zone 21 & Zone 22 Dust
Electrical Heating Specialists
Thorne & Derrick International, based in the UK, can specify and supply from stock an extensive range of Electrical Heating Equipment for industrial and process heating applications – this includes temperature maintenance and frost protection (Winterisation) products for pipework, valves, IBC’s, drums, hoses, tanks and vessels. We produce custom silicone heaters for rapid and high temperature heat-up of complex shapes and surfaces – from concept, design to the delivery of standard or bespoke heaters on the shortest lead times. From the largest UK heat tracing cable stocks we deliver Electric Trace Heating Systems for pipework frost protection, ramp heating, roof/gutter snow melting and de-icing – enquire about our in-house design service.
uploaded by Chris Dodds | Thorne & Derrick Sales Marketing Manager
1 Best LightING for Worst Conditons
A driving factor in converting the ATEX lighting on an offshore platform to LED Technology is the constant maintenance requirements of conventional fluorescent type lighting. An offshore rig is subjected to corrosive atmospheres, continuous vibrations, shocks and fire risk. LEDs contain no moving parts, are more durable and withstand shock and corrosion better. The ability of LED type light fittings to ignite spark-free is also an advantage in flammable environments and explosive atmospheres.
2 Increases Lifespan up to 170K Hours
Most industrial LED luminaires and light fittings are rated for 60,000 hours of life at 55ºC. This means that at ambient temperatures of 25°C and 40°C, the useful life of an LED luminaire could be as long as 170,000 hours and 100,000 hours respectively. 170,000 hours equals almost 20 years of continuous, maintenance-free operation for LED type light fittings.
3 Where the Market is headed
LED light fittings currently occupy around 18% of the market, but this is projected to grow in the medium to long term. According to a report from McKinsey, LEDs will represent 60% of the general lighting market by 2020.
4 Less Energy, Less Overhead Costs
Approximately 20% of the power demand on an oil and gas platform each day is consumed by the demands of lighting. This puts managing energy costs at a high priority.
5 Reduce Energy, Save MoneyÂ
A 50,000 lumen LED floodlight can consume as little as 450W. This is equivalent to a 1500W HID light at a 65% reduction in energy costs.
Eaton CEAG | ExLin LED Linear Light Fitting for Zone 1 & Zone 2 Hazardous Areas
6 The Greenest Source of Light
Because of their ability to dramatically reduce energy consumption, LED lights are regarded as a green lighting alternative. And, because they contain no hazardous chemicals, their disposal represents less of an environmental threat.
7 Reduced Maintenance
Most LED products have an L70 rating, which means you can expect them to run 60,000 to 70,000 hours before light output is reduced by 30% of maximum capacity. Some of the most advanced boast ratings of up to 100,000 hours, with performance often improving in cold temperatures. Compared to expected ratings of around 20,000 hours for conventional fluorescent-based fixtures, LEDs offer a potential three-to fivefold reduction in hazardous area repair and maintenance.
8 Toughest of the Tough
The solid-state construction of LEDs light fittings is very robust—meaning they are less prone to premature or unplanned failure in harsh and hazardous locations. This makes them ideal for high vibration and abusive applications.
9 Upgrading to LED Lighting
When Mexico’s largest oil company PEMEX decided to replace existing hazardous area lighting with LED technology, it experienced a 66% reduction in energy consumption.
10 Return on Investment
LED lighting technology has now reached a point where quality is high enough for large-scale industrial application, while LED solutions have become affordable enough to make the financial proposition worthwhile. Current estimates suggest that the general payback period for industrial LED installation is now 3 years or less, down from 10 just a few years ago—and that figure is arguably lower for high power consumption operations such as offshore drilling in the oil and gas sector of the hazardous area industry.
Lighting by CEAG | Hazardous Area Locations & Explosive Atmospheres
CEAG is now EATON | Electrical Equipment for Explosive Atmospheres
CEAG Approved Distributors
Thorne & Derrick are Specialist Distributors of innovative and competitive products to ensure ATEX & IECEx Compliance for Hazardous Area Electrical, HVAC & Process Instrumentation Equipment to your UK and global projects – we have an internationally recognised reputation for the supply of certified equipment to the oil, gas, petrochemical and hazardous area markets.
Hazardous Location certified products and area classifications including UL and C-UL Certification for North America are available including Class I, Division 1 / Zone 1 and Class I, Division 2 / Zone 2 (Flammable Gas & Vapour) and Class II | Zones 21 & 22 (Ignitable Dusts).
Thorne & Derrick are Experts in Equipment for Explosive Atmospheresdistributing Explosion Proof products for all required protection concepts including Ex d Flameproof and Ex e Increased Safety.
EXPERTS IN EQUIPMENT FOR EXPLOSIVE ATMOSPHERES
leaders in ATEX Innovation To The Hazardous Area Industries
Thorne & Derrick are leaders in the development and distribution of Product Innovations that deliver significant improvements to clients plant, people and operational safety in the explosive atmosphere industries.
Your proactive problem solvers experienced in succession planning for the replacement of obsolete, non-conformant and legacy equipment in hazardous areas.
Your first-choice provider of innovative and competitive solutions to ensure ATEX & IECEx Compliance for Hazardous Area Electrical, HVAC & Process Instrumentation Equipment to UK and international projects.
Thorne & Derrick International, based in the UK, are the largest stockist and supplier of Heating Jackets for drums and IBC containers – contact our expert team of Sales Engineers who can recommend and supply standard or customised heating jackets.
In this Blog section, we highlight the diverse range of applications our Electric Heating Jacketsare used for. Whether providing Winterisation preparation to protect drums or IBC’s against frost, freezing and low temperatures or process temperature maintenance in both onshore or offshore locations including hazardous area workplaces subject to ATEX Compliance requirements.
Competitive Prices | Technical Support | Largest UK Stocks | Overnight Delivery
FAQ’s
Heating Epoxy Resin
Q1/ I’m looking for an IBC heater jacket to warm full IBCs of liquid epoxy resin to 60 degrees Celsius before we decant the resin. The electrical heating process can take place over 24-48 hours – Â we’d need to run on 240V power supply. Your IBC heater jackets look ideal for this application. Please could you advise on the most suitable product for this application and advise typical lead times.
The IBC containers are located within a safe area, non-hazardous therefore no ATEX Certification is required.
A1/ Yes, here we would supply a 3KW IBC heating jacket – our stock item IBC- HF6IBC23 would provide sufficient electrical surface heating to allow decanting of the epoxy resin. Heating jackets are ex stock, delivery is to world-wide locations.
Press Release Date: 02.04.2020 uploaded by Chris Dodds (T&D Sales + Marketing Manager) World’s First Fully Certified ATEX Doors Thorne & Derrick International, the Experts in Equipment for Explosive Atmospheres, today announce the signing of a Commercial Distribution Agreement...
Press Release Date: 04.07.2019 uploaded by Chris Dodds (T&D Sales + Marketing Manager) Category: Stockist Distributor Agreement Announcement Thorne & Derrick International announce that they have signed a Preferred Distributor Agreement with Raytec, the world leading manufacturer of LED...